| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery represents a breakthrough in sophisticated packaging printing solutions. This state-of-the-art equipment seamlessly integrates multi-color, high-precision printing with eco-friendly practices and smart automation. Ideal for applications in cartons, paper boxes, and flexible packaging sectors, it boasts a core configuration of five independent printing units paired with one multifunctional efficiency unit, such as glazing, die-cutting, or spot color enhancement. This configuration enables intricate graphics to be formed and surface-treated in a single pass, dramatically enhancing production efficiency and print quality. Explore its core technologies, versatile application scenarios, and impressive performance parameters below:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module heralds FLEXO flexographic technology, utilizing water-based inks compliant with EU REACH regulations. With VOC emissions under 100ppm, it is especially suitable for sensitive packaging sectors like food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Featuring servo motor drive and 360° electrical phase fine-tuning, the unit achieves exceptional color registration accuracy of ±0.5mm on flat cardboard. It can print minimum text as small as 1.5mm with a dot reproduction precision of ±0.1mm.
Quick Plate Change Design: The unit's innovative pneumatic locking system paired with a track sliding structure reduces plate change time to under 10 minutes. The anilox roller swaps seamlessly without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This integrated chamber scraper glazing system can apply partial or full glazing, enhancing surface gloss and wear resistance, with a drying speed of 30 meters/minute for swift processing.
Die-Cutting/Slotting Function: Enabled in select models, the linkage die-cutting unit supports efficient creasing, slotting, and die-cutting of corrugated cardboard, minimizing the reliance on subsequent processing stages.
Spot Color Printing Expansion: The versatile sixth unit can be custom-fitted as a spot color channel, meeting the demands for specialized inks like metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Utilizing Siemens PLC and a 10.4-inch color touch screen, this interface supports parameter presets, fault diagnostics, and comprehensive production data analytics, including output and energy usage.
Remote Monitoring (Optional): Equip with the Industrial Internet of Things (IIoT) module for remote equipment status monitoring, early warning notifications, and OTA firmware upgrades, significantly cutting operation and maintenance expenses.
Tension Closed-Loop Control: With a tension sensor and servo motor linkage, the system dynamically adjusts paper tape tension in real-time, effectively preventing printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Featuring an advanced hot air drying module with adjustable temperatures between 50-120ºC, complemented by infrared radiation, it achieves a drying speed of 30 meters/minute. This is adaptable to various materials, including film and paper.
Ink Zero Waste System: The rubber wheel idles automatically when the machine halts, while a pneumatic diaphragm pump, paired with an independent ink-distributing motor, facilitates quick ink color changes in under 5 minutes and maximizes ink recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width: Offering choices between 1400-2000mm, it accommodates three-, five-, and seven-layer corrugated cardboard as well as wide-width films, ensuring versatility and broad compatibility.
Applicable Materials: Capable of handling a wide array of substrates including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, it supports diverse packaging needs.
Experience unparalleled operational efficiency with our high-speed high-definition ink printing machine, boasting a mechanical speed ranging from 10 to 70 meters per minute. This machine features stepless speed regulation, ensuring precise low-speed debugging and optimal performance at high speeds for maximum productivity.
Achieve unsurpassed color registration accuracy with our cutting-edge technology, offering precision of ±0.5-0.8mm. This industry-leading standard meets and exceeds the requirements for printing intricate, finely detailed patterns with exceptional clarity and vibrancy.
Powered by a robust 380V/50Hz power supply, our machine has a total power range of 25-40kW. Its innovative energy-saving design reduces power consumption by 15% compared to traditional equipment, making it an environmentally responsible choice for high-demand printing operations.
Our machine's dimensions are 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, featuring a modular design that simplifies workshop layout and maintenance. This versatile configuration ensures easy integration into existing workflows and facilities.
3. Application areas and typical scenarios
Packaging printing
Our machine excels in carton and paper box applications, enabling vibrant multi-color graphics and glazing in a single pass. It's ideal for producing high-quality e-commerce logistics boxes, gift boxes, and more, enhancing packaging appeal and functionality.
Perfect for soft packaging, our machine supports the high-precision printing of film materials, making it an excellent choice for producing food bags and daily chemical packaging bags with sharp, clear images and text.
Labels and logos
For industrial labels, our machine facilitates two-color overprinting of batch numbers and QR codes, delivering color accuracy that adheres to GMP certification standards, ensuring compliance and quality.
Enhance product security with anti-counterfeiting labels that combine spot color printing and local glazing, significantly improving the anti-counterfeiting capabilities of your products.
Special material processing
Our machine's high-precision printing capabilities are perfectly suited for processing aluminum foil and composite materials, making it ideal for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
With modular wearing parts like anilox rollers and rubber rollers featuring standardized interfaces, replacing consumables is a breeze. Key components such as chains and gears boast a remarkable lifespan of over 8,000 hours, ensuring long-term reliability.
Our fully enclosed protective cover comes equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all compliant with CE safety standards to ensure operator safety and machine longevity.
Data management
Our machine offers comprehensive production report generation, recording vital data including printing speed, ink usage, and downtime in real time, facilitating in-depth production efficiency analysis.
The CIP4 data interface seamlessly connects to enterprise ERP systems, allowing for smooth and efficient transmission of orders and process parameters, streamlining operations and boosting productivity.
V. After-sales service and certification
Benefit from our extensive after-sales service, which includes a 1-year warranty for the entire machine (with core components covered for 2 years), 24/7 remote diagnostics, and engineer on-site service within 48 hours domestically.
Our machine is environmentally-friendly, featuring water-based ink that has passed EU REACH certification and equipment compliance with the ISO 14001 environmental management system, promoting sustainable practices.
Quality is guaranteed, as evidenced by CE certification and the use of imported brands for key components like motors and sensors, ensuring exceptional performance and reliability.
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