| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 high-definition water-based ink printing machinery
5+1 high-definition water-based ink printing machinery is an advanced packaging printing equipment that integrates multi-color high-precision printing, environmental protection and energy saving, and intelligent control. It is mainly used in cartons, paper boxes, flexible packaging and other fields. Its core configuration is five independent printing units + one multifunctional efficiency unit (such as glazing, die-cutting or spot color unit), which can realize one-time molding and surface treatment of complex graphics, significantly improving production efficiency and printing quality. The following is an explanation from the aspects of core technology, application scenarios and performance parameters:
1. Core technology and functional advantages
Five sets of high-precision printing system
Independent five-color printing unit: Each printing module is equipped with FLEXO flexographic technology, supports water-based ink (in compliance with EU REACH regulations), VOC emissions are less than 100ppm, and are suitable for sensitive packaging such as food and medicine.
Micron-level color registration accuracy: Using servo motor drive and 360° electric phase fine-tuning, the color registration accuracy can reach ±0.5mm (when the cardboard is flat), the minimum text can be printed 1.5mm, and the dot reproduction accuracy is ±0.1mm.
Quick plate change design: The printing unit adopts pneumatic locking + track sliding structure, the plate change time is less than 10 minutes, and the anilox roller can be replaced without stopping the machine.
Multifunctional efficiency unit (+1 configuration)
Water-based glazing module: Integrated chamber scraper glazing system, which can achieve partial or overall glazing, improve surface gloss and wear resistance, and dry at a speed of 30 meters/minute.
Die-cutting/slotting function: Some models are equipped with a linkage die-cutting unit to support the creasing, slotting and die-cutting of corrugated cardboard, reducing the dependence on the subsequent process.
Spot color printing expansion: The sixth unit can be customized as a spot color channel to meet the printing needs of special inks such as metallic colors and fluorescent colors.
Intelligent automation control system
PLC + touch screen operation: Adopt Siemens PLC and 10.4-inch color touch screen, support parameter preset, fault diagnosis and production data statistics (such as output, energy consumption).
Remote monitoring (optional): The Industrial Internet of Things (IIoT) module enables remote monitoring of equipment status, early warning push and OTA firmware upgrades to reduce operation and maintenance costs.
Tension closed-loop control: Equipped with a tension sensor and servo motor linkage to adjust the paper tape tension in real time to avoid printing deviation.
Efficient drying and environmentally friendly design
Three-stage hot air drying: Integrated hot air drying module (temperature 50-120ºC adjustable), with infrared radiation auxiliary drying, the drying speed reaches 30 meters/minute, suitable for different materials such as film and paper.
Ink zero waste system: The rubber wheel automatically idles when the machine is stopped, and the pneumatic diaphragm pump supplies ink with an independent ink-distributing motor to achieve rapid ink color change (<5 minutes) and recycling.
2. Key technical parameters
Project Parameter range Advantages
Printing width 1400-2000mm (optional customization) Suitable for three-, five-, and seven-layer corrugated cardboard and wide-width films
Applicable materials Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil Supports a variety of packaging substrates
Mechanical speed 10-70 meters/minute (stepless speed regulation) Low-speed debugging is accurate, high-speed production is efficient
Our High-Speed High-Definition Ink Printing Machine boasts an industry-leading color registration accuracy of ±0.5-0.8mm, perfectly catering to the intricate demands of fine pattern printing, ensuring every detail is captured with precision.
With a power supply of 380V/50Hz and a total power range of 25-40kW, this machine is engineered with an energy-saving design, capable of reducing power consumption by 15% compared to traditional equipment, making it both efficient and eco-friendly.
The dimensions, ranging from 8-12 meters in length, 2.5 meters in width, to 2.8 meters in height, feature a modular design that simplifies workshop layout and maintenance, offering unparalleled flexibility and ease of integration into your existing setup.
3. Application Areas and Typical Scenarios
Packaging Printing
Carton / Paper Box: Achieve seamless multi-color graphics and glazing in a single operation, ideal for e-commerce logistics boxes and exquisite gift packaging.
Soft Packaging: Delivers high-precision printing on film materials, perfect for food and daily chemical packaging bags, ensuring vibrant and accurate visuals.
Labels and Logos
Industrial Labels: Features two-color overprinting for batch numbers and QR codes, meeting stringent GMP certification requirements with impeccable color accuracy.
Anti-Counterfeiting Labels: Utilize spot color printing combined with local glazing to significantly enhance product anti-counterfeiting measures.
Special Material Processing
Aluminum Foil and Composite Materials: High-precision printing suited for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring quality and reliability.
IV. Intelligent and Humanized Design
Quick Maintenance and Safety Protection
Modular Wearing Parts: Featuring standardized interfaces for anilox rollers, rubber rollers, and more, facilitating easy replacement, and key components such as chains and gears have an extended life exceeding 8,000 hours.
Fully Enclosed Protective Cover: Equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, this design adheres to CE safety standards, ensuring operational safety and seamless maintenance.
Data Management
Production Report Generation: Offers real-time data recording, including printing speed, ink usage, and downtime, supporting comprehensive production efficiency analysis for optimal output.
CIP4 Data Interface: Seamlessly integrate with enterprise ERP systems, enabling effortless transmission of orders and process parameters, optimizing workflow and efficiency.
V. After-Sales Service and Certification
Warranty and Maintenance: Enjoy a 1-year comprehensive machine warranty, with core components extended to 2 years, complemented by 7×24 hours remote diagnosis and engineer on-site service within 48 hours (domestic).
Environmental Certification: Our water-based ink meets EU REACH certification standards, and the equipment aligns with ISO 14001 environmental management system, ensuring sustainable operation.
Quality Certification: Proudly certified with CE, utilizing imported brands for key components like motors and sensors, assuring the highest standards of quality and performance.
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