Product Description
1. Paper Feeding Section:
Revolutionizing paper feeding, our servo-driven, pressure-free extended front edge design eliminates the need for traditional rubber rollers and embossing rollers. This innovative approach transfers cardboard via front edge vacuum directly to the printing roller, simplifying operations and prolonging auxiliary feeding time. The power input gear aligns perfectly with the vacuum paper guide wheel, enhancing efficiency and ease.
Our French Martin front edge paper feeding structure, with its innovative tilting tabletop design, significantly reduces jams and damage. Ideal for single and curved corrugated cardboard, the snail-type suction blower provides concentrated, powerful suction, ensuring precise alignment and smooth feeding, even for heavier, high-strength cardboards.
The pressure-free front edge paper feeding system completely resolves the issue of cardboard damage by traditional rubber rollers, preserving nearly 100% of the cardboard's physical integrity. With no need for rubber roller mechanisms, this system offers unparalleled protection, making it a superior choice for carton manufacturers.
1. Machine Clutch:
1) Safety is paramount with our electric control machine clutch, which features a continuous alarm bell during operation, ensuring operator security.
2) Our pneumatic interlocking device is designed for enhanced safety and operational reliability.
3) Equipped with variable frequency motors and controllers, our main motor and fan offer energy-efficient, smooth starts, complemented by a motor start protection device.
2. Front Edge Paper Feeding System
1) The 7.5KW fan-assisted suction system offers adjustable air volume for flawless paper handling, accommodating all cardboard bending degrees.
2) Experience rapid and robust paper handling with cylinder-driven paper lifting and dropping mechanisms.
3) Effortlessly adjust side, front, and rear baffles with one-touch electric controls for precision and convenience.
4) The Taiwan super-resistant front edge paper feeding wheel promises durability and exceptional wear resistance.
5) Choose between continuous or interval paper feeding with our adaptable feeding device, tailored to your specific needs.
6) Our seven-inch computer touch screen provides intuitive control, displaying production volumes and counting alarms with ease.
3. Automatic Zeroing Device
1) Achieve precision with electric and automatic zeroing for both paper feeding and die-cutting units.
2) Our automatic zeroing system minimizes waste by adjusting carton positions accurately, requiring just two trial prints.
4. Dust Removal Device
1) Enhance your printing quality with our brush dust removal device, efficiently clearing impurities from cardboard surfaces.
2) With a storage order capacity of up to 999, our system ensures precise and efficient automatic alignment.
3) Simplify operations with one-key alignment and slot size adjustment for streamlined performance.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) With a precise outer diameter of 395mm, and an inclusive measure of 405mm with the plate, the machinery ensures meticulous accuracy for all your printing needs.
2) The steel pipe's surface is expertly ground and finished with a robust hard chrome plating, ensuring longevity and a sleek finish.
3) Balance correction is meticulously performed to guarantee smooth and seamless operation, enhancing productivity and precision.
4) The innovative ratchet-fixed plate rolling shaft provides stable and reliable performance, supporting high-quality print output.
5) Featuring a comprehensive full plate hanging slot, this design is ideal for 9mm hanging plate strips, enhancing versatility and ease of use.
6) Experience effortless loading and unloading of printing plates with an electrically controlled foot switch for precise forward and reverse rotation.
2. Printing roller:
1) With an outer diameter of 159mm, the printing roller is designed for optimal performance and smooth printing operations.
2) The steel pipe's surface is ground and hard chrome plated, providing a durable, high-quality finish that enhances functionality.
3) Balance correction is conducted for a flawlessly smooth operation, ensuring consistent, high-quality print results.
4) The gap dial of the printing roller is manually adjustable, with a generous range of 0-12mm, offering precision to suit various printing requirements.
3. Upper and lower rollers for paper feeding:
1) The upper roller boasts a substantial outer diameter of 99mm, crafted from thick-walled steel pipe and equipped with a quick-adjustment paper guide wheel for efficient paper feeding.
2) The lower roller features a robust outer diameter of 156mm, with a thick-walled steel pipe and a ground, hard chrome-plated surface for durability.
3) Manual adjustment of the paper feeding roller's gap dial, with a versatile range of 0-12mm to accommodate diverse paper thicknesses seamlessly.
4. Steel anilox roller
1) Boasting an outer diameter of φ213, this roller offers a selection of mesh numbers (180, 200, 220, 240, 260) to meet various printing demands.
2) The steel tube's surface is meticulously ground, pressed with mesh, and hard chrome plated, ensuring superior quality and performance.
3) Balance correction ensures smooth operation with consistent dot placement and uniform inking, vital for high-quality prints.
4) The anilox roller is equipped with a wedge overrunning clutch for uniform ink distribution and efficient ink washing, enhancing print quality.
5) Manual adjustment of the anilox gap dial provides flexibility to accommodate various inking requirements.
5. Rubber roller:
1) Featuring an outer diameter of φ200mm, the rubber roller is central to effective ink transfer and print quality.
2) Wrapped in wear-resistant rubber and expertly balanced, the surface ensures durability and reliable performance.
3) Special grinding in the middle and high parts of the rubber roller enhances the ink transfer effect, ensuring vibrant, precise prints.
4) With a rubber hardness of 60-65 degrees, the roller maintains optimal performance across a range of printing conditions.
5) The Yunmo motor operates silently, ensuring a quiet and efficient work environment for uninterrupted productivity.
6. Phase adjustment mechanism:
1) The planetary gear business structure allows for precision and reliability in phase adjustments, enhancing operational efficiency.
2) Electric digital 360-degree adjustment of the printing phase offers flexibility and precision, whether the machine is operating or stopped.
3) Lateral position adjustments are electrically controlled, with an adjustment distance of ±10mm for precise alignment.
7. Ink circulation
1) The pneumatic diaphragm pump ensures a stable ink supply, offering convenient, quick operation and easy maintenance.
2) An efficient ink filter is included, effectively filtering impurities to maintain consistent ink quality.
8. Printing phase fixing device:
1) Equipped with an electromagnetic clutch brake device, this mechanism ensures precise phase fixing and operational control.
2) When adjusting the phase, the mechanical brake system secures the machine, preserving the original gear position for accurate operation.
9. Oil supply device:
1) The mechanical oil pump provides a consistent oil supply, ensuring smooth circulation and optimal machinery performance.
2) Our innovative circulating oil supply system ensures that gears are meticulously and uniformly inked, while expertly maintaining a balanced oil level across each group. This precision engineering ensures consistent performance and longevity.
Three-die Cutting Section: Experience precision cutting with our three-die section, designed for seamless operation and exceptional results.
1. Die Roller (Lower Roller): Our die roller, a critical component, is engineered for optimal performance and durability.
1) Featuring an outer diameter of φ360mm (excluding die), our die roller is crafted for precision and reliability.
2) Constructed from premium cast steel, our die roller boasts a surface that is ground to perfection and enhanced with hard chrome plating, ensuring robustness and longevity.
3) With balanced adjustment mechanisms, this roller enhances operational stability, offering you steadfast and reliable performance.
4) Designed with a hole spacing of 50mm x 50mm for die fixing screws, facilitating easy and secure attachment.
5) Compatible with dies of 25.4mm height, this allows for versatile applications.
6) Offering die cutting thickness options of 16mm for three-layer boards and 13mm-15mm for five-layer boards, catering to diverse needs.
2. Rubber Pad Roller (Upper Roller): Engineered for superior performance, our rubber pad roller is a perfect companion to the die roller.
1) The robust outer wall, with a diameter of φ388.9mm, is designed for durability and top-notch performance.
2) Like its counterpart, it is made of high-quality cast steel, with a ground surface and hard chrome plating to enhance durability and lifespan.
3) Balanced adjustment features are included to bolster operational stability, ensuring smooth, reliable performance.
4) Features electric gap adjustment with the die roller, allowing for precise control and flexibility.
5) With a pad thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, this roller is crafted for optimal performance.
3. Transverse Movement and Repair Device: Innovatively designed to enhance functionality and longevity.
1) Our mechanical transverse device extends 40mm, featuring a floating mechanism for uniform die-cutting scale, automatically adjusting for line speed. This ensures even wear of the die-cutting pad, significantly extending its service life.
2) Electric repair device increases the reuse rate of pads, allowing them to be repaired 3-4 times, maximizing efficiency and cost-effectiveness.
3) The die-cutting roller's pneumatic automatic separation device reduces pad wear, thus significantly increasing the pad's service life.
4. Plate-free Fixture: Efficient and cost-saving, our fixture offers remarkable versatility.
1) Enables fast, interchangeable, multi-functional die-cutting without the need for conventional templates, saving time and resources.
2) Provides the same precision as thin knife slotting, effectively reducing production costs while maintaining high quality.
3) Equipped with 13 servo motors for electronic adjustment of pre-pressure, pressure line, and plate-free knife ring size. Easily adjust slotting size with a simple input of cardboard dimensions, ensuring a seamless and user-friendly experience.
4. Transmission Gear: Our gears are the epitome of precision and durability.
1. Made of 40Cr high-quality alloy steel, our gears undergo tempering, grinding, and nitriding, ensuring strength and longevity.
2. With six-level precision, these gears guarantee smooth operation, low noise, and enduring hardness (HRC55-60), maintaining consistent printing color accuracy over time.
3. The machine's transmission components, featuring a keyless connection (expansion sleeve), eliminate connection gaps, making them ideal for long-term, high-speed operations with large torque requirements.
5. Oil Supply Device: Ensures the longevity and precision of our machinery.
1) The mechanical oil pump operates in a cycle, ensuring continuous oil supply to all critical components.
2) Our circulation oil supply system ensures uniform gear oiling and balanced oil levels, enhancing performance and reducing wear.
3) The closed spray lubrication system is designed to maintain transmission accuracy and extend the life of the machinery, offering peace of mind and exceptional durability.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
){kind=link}