| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery represents a pinnacle of innovation in the realm of advanced packaging printing solutions. By harmoniously combining multi-color, high-precision printing with eco-friendly, energy-saving attributes and smart control functionalities, this cutting-edge equipment is tailored to revolutionize industries dealing with cartons, paper boxes, and flexible packaging. The core of this magnificent machine is its five independent printing units alongside a versatile multifunctional efficiency unit (ideal for glazing, die-cutting, or spot color applications). This integration facilitates the seamless one-time creation and surface treatment of intricate graphics, drastically boosting both production efficiency and quality. Explore the product's core technology, diverse applications, and performance parameters below:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module embraces FLEXO flexographic technology, supports environmentally compliant water-based ink (in line with EU REACH regulations), and ensures VOC emissions remain below 100ppm. This makes it ideal for sensitive packaging needs, such as those in the food and pharmaceutical sectors.
Micron-Level Color Registration Accuracy: With the precision of servo motor drives and 360° electric phase fine-tuning, achieve remarkable color registration accuracy within ±0.5mm on flat cardboard. Print text with a minimum height of 1.5mm, and enjoy dot reproduction precision of ±0.1mm.
Quick Plate Change Design: Featuring a pneumatic locking system with a track sliding structure, the plate change process takes under 10 minutes, allowing anilox roller replacements without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: The integrated chamber scraper glazing system offers both partial and full glazing options, boosting surface gloss and wear resistance. Achieve drying speeds of up to 30 meters per minute.
Die-Cutting/Slotting Function: Certain models include a linkage die-cutting unit, enabling the creasing, slotting, and die-cutting of corrugated cardboard, thus minimizing reliance on subsequent processes.
Spot Color Printing Expansion: The sixth unit can be tailored as a specialized spot color channel, catering to unique printing demands such as metallic and fluorescent inks.
Intelligent Automation Control System
PLC + Touch Screen Operation: Powered by Siemens PLC and enhanced by a 10.4-inch color touch screen, this system supports parameter presets, fault diagnostics, and comprehensive production data analytics, including outputs and energy consumption.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module offers remote equipment monitoring, early warnings, and OTA firmware updates, cutting operation and maintenance expenses efficiently.
Tension Closed-Loop Control: Featuring a tension sensor coupled with a servo motor link, it adjusts paper tape tension dynamically, preventing any printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: The integrated hot air drying module, adjustable between 50-120ºC, along with infrared radiation assistance, ensures a drying speed of 30 meters/minute. It adapts perfectly to diverse materials like film and paper.
Ink Zero Waste System: With a rubber wheel that idles automatically when stopped, and a pneumatic diaphragm pump delivering ink through an independent motor, experience swift ink color changes in under 5 minutes and efficient recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (Optional Customization): Perfectly suited for three-, five-, and seven-layer corrugated cardboard, as well as wide-width films.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil: Compatible with a wide array of packaging substrates.
Mechanical Speed 10-70 meters/minute (Stepless Speed Regulation): Ensures precise low-speed debugging and highly efficient high-speed production.
Experience unparalleled precision with our industry-leading color registration, boasting an accuracy of ±0.5-0.8mm. This exceptional level of precision perfectly meets the demands of fine pattern printing, ensuring every detail is rendered with crystal clarity.
Our machine's energy-saving design truly stands out, featuring a power supply of 380V/50Hz and a total power range of 25-40kW. It saves an impressive 15% more power compared to traditional equipment, making it an eco-friendly choice for forward-thinking businesses.
With dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, this machine offers a modular design that enhances ease of workshop layout and simplifies maintenance, providing a flexible and efficient production environment.
3. Application areas and typical scenarios
Packaging printing
Elevate your carton and paper box production with our machine's ability to execute multi-color graphics and glazing in a single pass. Perfect for e-commerce logistics boxes and gift boxes, it delivers vibrant, durable results every time.
In the realm of soft packaging, our machine excels by supporting high-precision printing on film materials. It's ideal for producing food bags and daily chemical packaging bags, ensuring top-notch quality and consistency.
Labels and logos
Our machine handles industrial labels with finesse, offering two-color overprinting for batch numbers and QR codes. The color accuracy aligns with GMP certification standards, ensuring your labels meet industry requirements.
Enhance product security with our anti-counterfeiting labels, which combine spot color printing with local glazing to significantly boost anti-counterfeiting performance.
Special material processing
Achieve high-precision printing on aluminum foil and composite materials with our advanced machine. It's perfectly suited for pharmaceutical aluminum foil packaging and electronic component shielding materials, delivering superior results.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our machine features modular wearing parts, including anilox rollers and rubber rollers, utilizing standardized interfaces for easy replacement. Key components like chains and gears boast impressive longevity, with lifespans exceeding 8,000 hours.
Safety is paramount, with a fully enclosed protective cover equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts. These features collectively meet CE safety standards, ensuring a secure operating environment.
Data management
Benefit from real-time data management with our production report generation, capturing essential metrics such as printing speed, ink usage, and downtime. This supports thorough production efficiency analysis, helping optimize your operations.
Seamlessly integrate with your enterprise systems using our CIP4 data interface. It facilitates the effortless transmission of orders and process parameters directly to your ERP system, streamlining operations.
V. After-sales service and certification
Enjoy peace of mind with our comprehensive after-sales service. We offer a 1-year whole machine warranty, extending to 2 years for core components. Benefit from 7×24 hours remote diagnosis, plus on-site engineer service within 48 hours for domestic locations.
Our commitment to the environment is proven by our water-based ink, which has passed EU REACH certification, and our equipment complies with the ISO 14001 environmental management system, ensuring eco-friendly operation.
Rest assured of quality with our machine's CE certification. Key components, such as motors and sensors, are sourced from imported brands, guaranteeing reliability and performance.
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