| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery by Changda Canghai Trading (Zhangzhou) Co., Ltd. stands as a pinnacle of innovation in packaging printing technology. This cutting-edge equipment harmoniously blends multi-color high-precision printing with eco-consciousness and smart automation. Ideal for applications in cartons, paper boxes, and flexible packaging, this machine features five independent printing units accompanied by a multifunctional efficiency unit for glazing, die-cutting, or spot color integration. It enables one-time molding and surface treatment of intricate graphics, markedly boosting production efficiency and elevating print quality. Let's delve into the core technologies, application scenarios, and performance parameters that make this machine a market leader:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
The Independent Five-Color Printing Unit is expertly equipped with FLEXO flexographic technology, accommodating water-based inks that comply with EU REACH standards. With VOC emissions under 100ppm, it is perfectly suited for sensitive packaging applications like food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Utilizing a servo motor drive and 360° electric phase fine-tuning, this system achieves an impressive color registration accuracy of ±0.5mm on flat cardboard. It prints text as small as 1.5mm and maintains a dot reproduction accuracy of ±0.1mm.
Quick Plate Change Design: Featuring a pneumatic locking and track sliding mechanism, the plate change process is streamlined to take less than 10 minutes, allowing anilox roller changes without halting operation.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This system incorporates an integrated chamber scraper glazing system capable of partial or full-glazing applications, enhancing surface gloss and wear resistance with a drying speed of 30 meters/minute.
Die-Cutting/Slotting Function: Select models offer a linkage die-cutting unit that facilitates the creasing, slotting, and die-cutting of corrugated cardboard, minimizing reliance on subsequent processes.
Spot Color Printing Expansion: The sixth unit is customizable as a spot color channel, catering to the demands for special inks like metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Featuring a Siemens PLC and a 10.4-inch color touch screen, this user-friendly interface supports parameter presets, fault diagnosis, and production data analytics, including output and energy consumption metrics.
Remote Monitoring (Optional): With an Industrial Internet of Things (IIoT) module, the machine provides remote monitoring of equipment status, early warning systems, and OTA firmware updates, significantly reducing operational and maintenance expenses.
Tension Closed-Loop Control: Equipped with a tension sensor and servo motor linkage, this system dynamically adjusts paper tape tension to prevent printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: The integrated hot air drying module, with temperatures ranging from 50-120ºC and assisted by infrared radiation, achieves a drying speed of 30 meters/minute, accommodating diverse materials such as film and paper.
Ink Zero Waste System: The rubber wheel's automatic idling during machine stops, coupled with a pneumatic diaphragm pump and independent ink-distributing motor, ensures rapid ink color changes (<5 minutes) and promotes recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (optional customization) - Designed for three-, five-, and seven-layer corrugated cardboard and wide-width films.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil - Versatile support for various packaging substrates.
Mechanical Speed: 10-70 meters/minute (stepless speed regulation) - Precision in low-speed debugging coupled with efficient high-speed production.
Experience unmatched precision with our industry-leading color registration, boasting an impressive accuracy range of ±0.5-0.8mm. Perfectly crafted to meet the demands of intricate pattern printing, this feature ensures your prints are as sharp and vivid as intended.
Our machine operates on a 380V/50Hz power supply with a total power of 25-40kW. Thanks to its innovative energy-saving design, it conserves 15% more energy compared to traditional equipment, offering both economic and environmental benefits.
With dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, this machine's modular design facilitates easy workshop integration and maintenance, ensuring seamless operation and adaptability to various production environments.
3. Explore Diverse Application Areas and Typical Scenarios
Packaging Printing: Unleash the potential of vivid and versatile packaging solutions.
Carton / Paper Box: Achieve stunning multi-color graphics and glazing in one seamless process. Ideal for e-commerce logistics boxes, gift boxes, and more, enhancing both functionality and aesthetics.
Soft Packaging: Experience superior high-precision printing for film materials, perfect for food bags and daily chemical packaging bags, ensuring both quality and appeal.
Labels and Logos: Precision and clarity for every label and logo you create.
Industrial Labels: Ensure compliance with GMP certification standards with two-color overprinting for batch numbers and QR codes, enhancing traceability and reliability.
Anti-counterfeiting Labels: Enhance product security by combining spot color printing and local glazing, providing superior anti-counterfeiting capabilities.
Special Material Processing: Elevate your printing on specialized materials.
Aluminum Foil and Composite Materials: Deliver high-precision printing suitable for pharmaceutical aluminum foil packaging and electronic component shielding materials, offering protection with precision.
IV. Intelligent and Humanized Design: Designed for ease and efficiency.
Quick Maintenance and Safety Protection: Prioritizing user-friendly maintenance and secure operation.
Modular Wearing Parts: Featuring standardized interfaces for anilox rollers, rubber rollers, and other consumables, ensuring easy replacement. Key components like chains and gears boast an impressive lifespan of over 8,000 hours.
Fully Enclosed Protective Cover: Equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, this feature ensures safety in compliance with CE standards.
Data Management: Harness the power of real-time insights and connectivity.
Production Report Generation: Effortlessly track and analyze data such as printing speed, ink usage, and downtime, aiding in production efficiency analysis and decision-making.
CIP4 Data Interface: Seamlessly connect to enterprise ERP systems for effortless order and process parameter transmission, streamlining operations and enhancing productivity.
V. Comprehensive After-Sales Service and Certification: Support and assurance you can rely on.
Warranty and Maintenance: Enjoy a 1-year warranty on the entire machine, with core components covered for 2 years. Benefit from 7×24 hours remote diagnostics and the assurance of engineer on-site service within 48 hours (domestic).
Environmental Certification: Our water-based ink has achieved EU REACH certification, and our equipment adheres to the ISO 14001 environmental management system, aligning with your sustainability goals.
Quality Certification: Achieve peace of mind with CE certification and enjoy the reliability of imported brands for key components such as motors and sensors, ensuring excellence and durability.
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