| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Discover the Revolutionary 5+1 High-Definition Water-Based Ink Printing Machine!
Step into the future of packaging with our 5+1 high-definition water-based ink printing machinery. This state-of-the-art equipment elevates packaging solutions by combining high-precision, multi-color printing with eco-friendly, energy-saving, and intelligent control features. Perfectly suited for various applications, including cartons, paper boxes, and flexible packaging, this machine offers unmatched efficiency and quality. Featuring five independent high-precision printing units alongside a versatile multifunctional efficiency unit, it effortlessly handles complex graphics and surface treatments in a single operation, significantly enhancing production efficiency and print quality. Let's delve deeper into its cutting-edge technology, diverse application scenarios, and impressive performance specifications:
1. Cutting-Edge Core Technology and Exceptional Functional Benefits
Precision Redefined with Five Advanced Printing Systems
Independent Five-Color Printing Mastery: Embrace FLEXO flexographic technology with each printing module designed to utilize water-based ink, adhering to stringent EU REACH standards. Emissions are remarkably low (<100ppm), making it ideal for sensitive packaging such as food and pharmaceuticals.
Micron-Level Accuracy in Color Registration: With a servo motor drive and 360° electric phase fine-tuning, achieve unparalleled color registration accuracy of ±0.5mm (on flat cardboard). Capable of printing text as small as 1.5mm and ensuring dot reproduction accuracy at an exacting ±0.1mm.
Innovative Quick Plate Change Design: Featuring a pneumatic locking and track sliding structure, experience swift plate changes in under 10 minutes, with anilox roller replacements possible without halting operations.
Multifunctional Efficiency Unit: The Game-Changing +1 Configuration
Advanced Water-Based Glazing Module: Harness the power of the integrated chamber scraper glazing system for both partial and full glazing. Enhance surface gloss and durability with drying speeds up to 30 meters/minute.
Integrated Die-Cutting and Slotting Capabilities: Select models include a linkage die-cutting unit for seamless creasing, slotting, and die-cutting, reducing reliance on subsequent processing steps.
Spot Color Printing Versatility: Tailor the sixth unit for spot color channels, accommodating specialized inks like metallic and fluorescent colors for unique printing requirements.
Intelligent Automation and Control System
User-Friendly PLC + Touch Screen Interface: Equipped with Siemens PLC and a vivid 10.4-inch color touch screen, enjoy intuitive parameter presets, fault diagnosis, and comprehensive production data analysis (including output and energy usage).
Optional Remote Monitoring: Empower your operations with the Industrial Internet of Things (IIoT) module, offering real-time remote equipment status monitoring, early warnings, and OTA firmware updates for reduced operational and maintenance costs.
Precision Tension Control: The system is equipped with a tension sensor and servo motor linkage, allowing for real-time paper tape tension adjustments to prevent printing deviations.
Efficient Drying and Eco-Friendly Innovation
Three-Stage Hot Air Drying Excellence: Integrated module with adjustable temperatures (50-120ºC) amplified by infrared radiation for auxiliary drying. Achieve drying speeds of 30 meters/minute, adaptable for films and papers.
Innovative Ink Zero Waste System: Featuring an automatic idling rubber wheel when idle, coupled with a pneumatic diaphragm pump and an independent ink-distributing motor for rapid ink color transitions (<5 minutes) and efficient recycling.
2. Key Technical Marvels and Parameters
Project Parameter Range and Unique Advantages
Customizable Printing Width (1400-2000mm): Perfectly tailored for three-, five-, and seven-layer corrugated cardboard and broad-width films.
Versatile Material Compatibility: Handles cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil for diverse packaging needs.
Variable Mechanical Speed (10-70 meters/minute): Experience precision during low-speed debugging and unparalleled efficiency in high-speed production.
Experience unparalleled precision with our color registration accuracy of ±0.5-0.8mm. This industry-leading level ensures that even the finest patterns are printed with flawless accuracy, meeting the most demanding requirements for exquisite detail.
Our power-efficient design operates on a 380V/50Hz power supply, utilizing a total power of 25-40kW. Ingeniously engineered to save 15% more energy compared to traditional equipment, it exemplifies our commitment to sustainability and operational efficiency.
With dimensions ranging from 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our modular design facilitates seamless workshop integration and effortless maintenance. It's the perfect blend of functionality and adaptability.
3. Application Areas and Typical Scenarios
Explore the realm of packaging printing, where versatility meets precision.
Our cutting-edge technology transforms carton and paper box production, delivering vibrant multi-color graphics and glazing in a single pass. Ideal for e-commerce logistics boxes and gift packaging, it enhances visual appeal and functionality.
Soft packaging solutions are elevated with high-precision printing on film materials, tailored for food and daily chemical packaging bags. Experience superior quality and vibrant prints that make products stand out.
Labels and Logos
Industrial label printing is revolutionized with two-color overprinting, batch numbers, and QR codes. Our precision meets GMP certification standards, ensuring top-tier accuracy for every label.
Anti-counterfeiting labels are enhanced with spot color printing and localized glazing, significantly boosting the security features of your products.
Special Material Processing
Our advanced printing capabilities extend to aluminum foil and composite materials, ideal for pharmaceutical packaging and electronic component shielding, ensuring unmatched precision for specialized needs.
IV. Intelligent and Humanized Design
Quick Maintenance and Safety Protection
Our modular design for wearing parts like anilox and rubber rollers features standardized interfaces for easy replacement. Key components, such as chains and gears, boast a remarkable lifespan exceeding 8,000 hours.
Safety is paramount with our fully enclosed protective cover. Featuring grating sensors, emergency stop buttons, and transmission part shields, it adheres to stringent CE safety standards, offering comprehensive protection.
Data Management
Effortlessly generate production reports with real-time data recording of printing speed, ink usage, and downtime. This feature supports in-depth production efficiency analysis, empowering you to optimize operations.
Our CIP4 data interface ensures seamless integration with enterprise ERP systems, allowing for flawless transmission of orders and process parameters, streamlining workflow efficiency.
V. After-sales Service and Certification
Benefit from our comprehensive after-sales service, including a 1-year full warranty (with core components extended to 2 years), 24/7 remote diagnosis, and engineer on-site service within 48 hours (domestic).
Our commitment to sustainability is evidenced by our water-based ink, which has earned EU REACH certification. Our equipment complies with ISO 14001 environmental management standards, reflecting our dedication to eco-friendly practices.
Designed for excellence, our quality certification includes CE certification, and we utilize only imported brands for key components like motors and sensors, ensuring unparalleled quality and reliability.
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