| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
Suppliers with verified business licenses
Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Introducing our state-of-the-art 5+1 High-Definition Water-Based Ink Printing Machinery-an epitome of cutting-edge packaging solutions. This remarkable equipment harmonizes multi-color precision printing with environmental consciousness and smart technology for unmatched performance. Perfectly suited for cartons, paper boxes, and flexible packaging, its core design includes five independent printing units complemented by a multifunctional unit for tasks like glazing, die-cutting, or spot color printing. Experience a revolutionized production process with one-time molding and enhanced surface treatments, redefining efficiency and quality. Let's delve into its core technology, versatile applications, and outstanding performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Each unit boasts FLEXO flexographic technology, adept with water-based inks conforming to rigorous EU REACH standards. With VOC emissions under 100ppm, it's perfectly tailored for sensitive packaging industries like food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Harnessing the precision of servo motor-driven systems and 360° electric phase tweaking, achieve an astonishing ±0.5mm color registration accuracy on flat cardboard. Print text as small as 1.5mm and dot reproduction accuracy reaching ±0.1mm effortlessly.
Quick Plate Change Design: Featuring a pneumatic locking and track sliding structure, the plate change time is impressively reduced to under 10 minutes. Swap out anilox rollers seamlessly, ensuring uninterrupted operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Experience enhanced surface gloss and durability with our integrated chamber scraper glazing system, capable of partial or full glazing at speeds up to 30 meters/minute.
Die-Cutting/Slotting Function: Certain models come equipped with a linkage die-cutting unit, expertly handling creasing, slotting, and die-cutting of corrugated cardboard, minimizing reliance on subsequent processes.
Spot Color Printing Expansion: Customize the sixth unit as a spot color channel to cater to unique printing needs, including metallic and fluorescent inks, expanding your creative possibilities.
Intelligent Automation Control System
PLC + Touch Screen Operation: Featuring Siemens PLC and a 10.4-inch color touch screen, enjoy seamless parameter setting, fault diagnostics, and comprehensive production statistics, including output and energy consumption.
Remote Monitoring (Optional): Leverage the Industrial Internet of Things (IIoT) module for real-time equipment monitoring, proactive warning notifications, and over-the-air firmware updates, driving down operation and maintenance costs.
Tension Closed-Loop Control: With a tension sensor and servo motor coordination, precisely regulate paper tape tension, averting print misalignments.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: The integrated hot air drying module, adjustable from 50-120ºC and equipped with infrared radiation, achieves drying speeds of 30 meters/minute, adaptable to materials like film and paper.
Ink Zero Waste System: When at rest, the rubber wheel idles automatically. The pneumatic diaphragm pump, coupled with an independent ink-distributing motor, delivers rapid ink color changes in under 5 minutes and supports efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (Optional Customization): Accommodates three-, five-, and seven-layer corrugated cardboard, as well as broad-width films with ease.
Applicable Materials Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil: Versatile support across various packaging substrates.
Mechanical speed: Achieve a versatile speed range of 10-70 meters per minute with our cutting-edge stepless speed regulation technology. Whether you're fine-tuning at low speeds for precision or ramping up to high speeds for maximum efficiency, our machine ensures unparalleled performance.
Color registration accuracy: Experience industry-leading precision with a color registration accuracy of ±0.5-0.8mm. This ensures that your intricate patterns come to life with vibrant clarity, meeting the highest standards of fine pattern printing.
Power supply power: Operates at 380V/50Hz, with a total power consumption ranging from 25-40kW. Our energy-saving design is crafted to be 15% more efficient than traditional equipment, optimizing power usage while preserving high performance.
Dimensions: With a modular design, the dimensions of 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height) make layout and maintenance seamless in any workshop setting.
3. Application areas and typical scenarios
Packaging printing: Delivering powerful performance for diverse packaging needs.
Carton / Paper box: Efficiently execute multi-color graphics and glazing in a single operation, making it ideal for e-commerce logistics boxes, gift boxes, and more, ensuring vibrant and precise prints.
Soft packaging: Achieve high-precision prints on film materials, perfect for enhancing the appeal of food bags and daily chemical packaging bags.
Labels and logos: Print with precision and clarity.
Industrial labels: Execute two-color overprinting for batch numbers and QR codes with exceptional color accuracy, adhering to GMP certification standards.
Anti-counterfeiting labels: Utilize spot color printing and selective glazing to significantly enhance the anti-counterfeiting features of your products.
Special material processing: Tailored solutions for unique materials.
Aluminum foil and composite materials: Our high-precision printing is suitable for pharmaceutical aluminum foil packaging and electronic component shielding materials, assuring quality and reliability.
IV. Intelligent and humanized design
Quick maintenance and safety protection: Ensuring operational ease and safety.
Modular wearing parts: With standardized interfaces for consumables like anilox and rubber rollers, replacements are seamless, and key components like chains and gears boast a lifespan exceeding 8,000 hours.
Fully enclosed protective cover: Equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, meeting CE safety standards for unmatched protection.
Data management: Efficiently manage your production data.
Production report generation: Capture real-time data on printing speed, ink usage, and downtime to support thorough production efficiency analyses, enhancing operational insights.
CIP4 data interface: Seamlessly connect to your enterprise ERP system for flawless order and process parameter transmissions, streamlining your workflow.
V. After-sales service and certification
Warranty and maintenance: Benefit from a 1-year comprehensive machine warranty, with an extension for core components to 2 years. Enjoy 7×24 hours of remote diagnostics and engineer on-site service within 48 hours for domestic clients.
Environmental certification: Our water-based ink has triumphantly passed EU REACH certification, and our equipment complies with the ISO 14001 environmental management system, demonstrating our commitment to sustainability.
Quality certification: Our machine is CE certified, utilizing key components from renowned imported brands to ensure superior quality and reliability.
){kind=link}