| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 high-definition water-based ink printing machinery
The 5+1 high-definition water-based ink printing machinery is a state-of-the-art packaging solution that merges multi-color precision printing with eco-friendly and energy-efficient operations, all under smart control. It caters to the diverse needs of carton, paper box, and flexible packaging industries. The heart of its innovative design lies in its five independent printing units coupled with an additional multifunctional unit for tasks like glazing, die-cutting, or adding spot colors. This one-pass system enhances production speed and elevates print quality. Let us delve into its core technology, practical applications, and performance specifications:
1. Core technology and functional advantages
Five sets of high-precision printing system
Independent five-color printing unit: Each module incorporates FLEXO flexographic technology, perfect for water-based inks that comply with EU REACH standards, maintaining VOC emissions below 100ppm, ensuring they remain ideal for sensitive packaging such as food and pharmaceuticals.
Micron-level color registration accuracy: With servo motor-driven technology and a 360° electric phase fine-tuning mechanism, achieve color registration accuracy of ±0.5mm (on a flat cardboard surface). Print text as small as 1.5mm with dot reproduction accuracy of ±0.1mm.
Quick plate change design: Utilizing a pneumatic locking and track sliding structure, the system ensures plate changes in under 10 minutes, while allowing anilox roller replacements without halting operations.
Multifunctional efficiency unit (+1 configuration)
Water-based glazing module: This unit integrates a chamber scraper glazing system for either partial or full glazing, enhancing surface gloss and durability. It operates efficiently with a drying speed of 30 meters/minute.
Die-cutting/slotting function: Select models come with a linkage die-cutting unit, executing creasing, slotting, and die-cutting on corrugated cardboard, minimizing dependence on subsequent processing steps.
Spot color printing expansion: The sixth unit offers customizability, serving as a spot color channel to fulfill specialized printing demands for inks like metallic and fluorescent hues.
Intelligent automation control system
PLC + touch screen operation: Featuring Siemens PLC with a 10.4-inch color touch interface, it supports preset parameters, fault diagnostics, and production data analytics like output and energy consumption.
Remote monitoring (optional): The Industrial Internet of Things (IIoT) module offers the remote monitoring of equipment, with proactive alerts and OTA firmware updates, curtailing operational and maintenance expenses.
Tension closed-loop control: Integrated with a tension sensor and servo motor linkage, it adjusts paper tape tension in real time, ensuring print precision without deviation.
Efficient drying and environmentally friendly design
Three-stage hot air drying: This module, adjustable between 50-120ºC, combines hot air drying with infrared radiation for rapid drying at speeds of 30 meters/minute, adaptable to materials like film and paper.
Ink zero waste system: To minimize ink wastage, the rubber wheel idles automatically upon stopping, while a pneumatic diaphragm pump and independent ink-distributing motor enable quick ink color changes (<5 minutes) and recycling.
2. Key technical parameters
Project Parameter range Advantages
Printing width 1400-2000mm (optional customization) Ideal for three, five, and seven-layer corrugated cardboard as well as wide-width films
Applicable materials Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil Suited for a wide array of packaging substrates
Mechanical speed 10-70 meters/minute (stepless speed regulation) Ensures precision at low speeds and efficiency at high speeds
Experience unrivaled precision with our industry-leading color registration accuracy of ±0.5-0.8mm, perfect for the most intricate pattern printing needs.
Operating at 380V/50Hz with a total power range of 25-40kW, our machine boasts an innovative energy-saving design, reducing power consumption by an impressive 15% compared to traditional equipment.
Crafted with a modular design, our machine measures between 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, ensuring seamless integration into any workshop layout while simplifying maintenance.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Achieve stunning multi-color graphics and glazing in a single process, perfect for e-commerce logistics boxes, gift boxes, and more.
Soft packaging: Engineered for high-precision printing on film materials, ideal for producing food bags and daily chemical packaging bags.
Labels and logos
Industrial labels: Capable of two-color overprinting for batch numbers and QR codes, meeting stringent GMP certification requirements for color accuracy.
Anti-counterfeiting labels: Innovatively combine spot color printing with localized glazing to significantly enhance product anti-counterfeiting capabilities.
Special material processing
Aluminum foil and composite materials: Deliver high-precision printing solutions tailored for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: Easily replaceable anilox rollers, rubber rollers, and other consumables through standardized interfaces; key components such as chains and gears enjoy a lifespan exceeding 8,000 hours.
Fully enclosed protective cover: With grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, our machine adheres to stringent CE safety standards for optimal operator protection.
Data management
Production report generation: Offers real-time data recording of printing speed, ink usage, downtime, and more, enabling thorough analysis of production efficiency.
CIP4 data interface: Seamlessly connects to enterprise ERP systems, allowing for effortless transmission of orders and process parameters.
V. After-sales service and certification
Warranty and maintenance: Benefit from a 1-year comprehensive machine warranty, with core components covered for 2 years, and enjoy 7×24 hours remote diagnosis along with engineer on-site service within 48 hours domestically.
Environmental certification: Our water-based ink proudly meets EU REACH certification, and the equipment is compliant with the ISO 14001 environmental management system.
Quality certification: Our machines are CE certified, with key components like motors and sensors sourced from top-tier imported brands.
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