| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery stands as a pinnacle of innovation in packaging printing technology, merging state-of-the-art multi-color high-precision printing with eco-friendly and energy-efficient practices, alongside intelligent control mechanisms. This sophisticated equipment is primarily utilized in the manufacture of cartons, paper boxes, and flexible packaging materials. At its core, it boasts five independent printing units coupled with one multifunctional efficiency unit, which can be customized for glazing, die-cutting, or spot color operations. This configuration enables complex graphic designs to be formed and surface-treated in one seamless process, significantly boosting production efficiency and elevating print quality. Explore its unparalleled features through core technology, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module is empowered with cutting-edge FLEXO flexographic technology, optimally supporting water-based ink in strict compliance with EU REACH regulations. With VOC emissions under 100ppm, it is ideally suited for sensitive packaging applications such as food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Equipped with a servo motor drive and 360° electric phase fine-tuning, this machinery achieves unmatched color registration accuracy of ±0.5mm on flat cardboard. It can print text as small as 1.5mm with dot reproduction precision reaching ±0.1mm.
Quick Plate Change Design: Featuring a pneumatic locking and track sliding structure, plates can be changed in under 10 minutes. The ingenious design allows for the replacement of the anilox roller without halting machine operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This integrated chamber scraper glazing system achieves partial or comprehensive glazing, enhancing glossiness and wear resistance of surfaces, with an impressive drying speed of 30 meters/minute.
Die-Cutting/Slotting Function: Selected models come equipped with a linkage die-cutting unit, facilitating creasing, slotting, and die-cutting of corrugated cardboard, thereby minimizing dependence on subsequent processes.
Spot Color Printing Expansion: Tailor the sixth unit into a spot color channel to satisfy unique printing demands for special inks, including metallic and fluorescent hues.
Intelligent Automation Control System
PLC + Touch Screen Operation: Integrating Siemens PLC with a 10.4-inch color touch screen, it allows for parameter presets, fault diagnostics, and meticulous production data analytics, covering outputs and energy usage.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module offers remote monitoring capabilities, providing status alerts and OTA firmware updates to streamline operation and maintenance.
Tension Closed-Loop Control: Equipped with a tension sensor and synchronized with a servo motor, it adjusts paper tape tension in real-time, ensuring impeccable printing precision.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Featuring an integrated hot air drying module adjustable between 50-120ºC, combined with infrared radiation for auxiliary drying, achieving a drying speed of 30 meters/minute, suitable for various materials including films and paper.
Ink Zero Waste System: When the machine halts, the rubber wheel idles automatically, with a pneumatic diaphragm pump supplying ink via an independent ink-distributing motor, enabling rapid ink color changes in less than 5 minutes with full recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: Ranges from 1400-2000mm (customizable options available). Perfectly adapted for three, five, and seven-layer corrugated cardboard and wide-width films.
Applicable Materials: Suitable for cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil, supporting a diverse array of packaging substrates.
Mechanical Speed: Ranges from 10-70 meters/minute with stepless speed regulation, ensuring precise adjustment during low-speed debugging and unparalleled efficiency during high-speed production.
Experience unparalleled precision with our industry-leading color registration accuracy of ±0.5-0.8mm, perfectly tailored to meet the demands of intricate pattern printing.
Opt for innovation with our energy-efficient design, boasting a power supply of 380V/50Hz and a total power capacity between 25-40kW. Save an impressive 15% more power compared to traditional equipment, ensuring sustainable productivity.
Discover flexibility and ease with dimensions spanning 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height). Our modular design simplifies workshop layout and maintenance, enhancing operational efficiency.
3. Application areas and typical scenarios
Packaging printing
Master multi-color graphics and glazing seamlessly with our technology for carton and paper box printing. Ideal for e-commerce logistics, gift boxes, and more, it elevates packaging solutions to new heights.
Experience unrivaled quality in soft packaging with our high-precision printing capabilities, perfect for film materials used in food bags and daily chemical packaging bags.
Labels and logos
Ensure compliance and clarity with industrial labels that support two-color overprinting for batch numbers and QR codes. Our color accuracy meets stringent GMP certification requirements.
Enhance product security with anti-counterfeiting labels featuring spot color printing and localized glazing, significantly boosting anti-counterfeiting measures.
Special material processing
Achieve exceptional results in printing on aluminum foil and composite materials, tailored for pharmaceutical packaging and electronic component shielding, with our high-precision technology.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Benefit from modular wearing parts, including anilox and rubber rollers, which feature standardized interfaces for easy replacement. Key components, such as chains and gears, are designed for longevity, exceeding 8,000 hours of operation.
Prioritize safety with our fully enclosed protective cover, complete with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all adhering to CE safety standards.
Data management
Streamline operations with real-time production report generation. Monitor crucial metrics like printing speed, ink usage, and downtime, with tools that support comprehensive production efficiency analysis.
Embrace connectivity with our CIP4 data interface, seamlessly integrating with enterprise ERP systems for efficient order and process parameter transmission.
V. After-sales service and certification
Experience peace of mind with our comprehensive after-sales service, including a 1-year whole machine warranty (with a 2-year extension for core components), 7×24 hours remote diagnosis, and engineer on-site service within 48 hours for domestic locations.
Commit to sustainability with our water-based ink that has achieved EU REACH certification, and equipment that conforms to the ISO 14001 environmental management system standards.
Trust our quality assurance with CE certification and key components, such as motors and sensors, sourced from renowned imported brands.
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