| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 high-definition water-based ink printing machinery
The 5+1 high-definition water-based ink printing machinery from Changda Canghai Trading (Zhangzhou) Co., Ltd. stands as a pinnacle of innovation in the packaging printing industry. This cutting-edge equipment seamlessly integrates multi-color high-precision printing with environmental consciousness and intelligent control. Designed for diverse applications such as cartons, paper boxes, and flexible packaging, it features a revolutionary configuration of five independent printing units coupled with a multifunctional efficiency unit. This setup enables complex graphics to be molded and surface-treated in one go, dramatically elevating production speed and print quality. Discover its core technologies, application scenarios, and performance parameters for a comprehensive understanding.
1. Core technology and functional advantages
Five sets of high-precision printing system
Experience unparalleled printing precision with the independent five-color printing unit. Utilizing FLEXO flexographic technology, this system supports eco-friendly, EU REACH-compliant water-based inks with VOC emissions under 100ppm, making it ideal for sensitive packaging needs such as food and pharmaceuticals.
Achieve micron-level color registration accuracy with our state-of-the-art servo motor drive and 360° electric phase fine-tuning, ensuring color registration accuracy as precise as ±0.5mm, even on flat cardboard. The capability to print text as small as 1.5mm and replicate dots with an accuracy of ±0.1mm sets a new benchmark in printing fidelity.
Revolutionize your workflow with our quick plate change design. The pneumatic locking and track sliding structure facilitate plate changes in under 10 minutes, and anilox roller replacement can be done without halting operations, ensuring minimal downtime and maximum productivity.
Multifunctional efficiency unit (+1 configuration)
Enhance your product's finish with our water-based glazing module. Featuring an integrated chamber scraper glazing system, it provides both partial and full glazing options, boosting surface gloss and wear resistance. Experience drying speeds of 30 meters per minute, for unmatched efficiency.
Streamline your process with our die-cutting/slotting function. Select models include a linkage die-cutting unit, offering creasing, slotting, and die-cutting capabilities for corrugated cardboard, significantly reducing the need for subsequent procedures.
Expand your creative possibilities with spot color printing. Our customizable sixth unit serves as a spot color channel, perfect for special inks, including metallic and fluorescent colors, to meet bespoke printing demands.
Intelligent automation control system
Benefit from intelligent automation with our PLC + touch screen operation system, equipped with Siemens PLC and a 10.4-inch color touch screen. This feature supports parameter presetting, fault diagnosis, and comprehensive production data analytics, including output and energy consumption.
Stay connected with remote monitoring options. Our Industrial Internet of Things (IIoT) module provides real-time equipment status updates, early warning notifications, and OTA firmware upgrades, effectively lowering operation and maintenance costs while enhancing efficiency.
Achieve flawless prints with our tension closed-loop control system. It includes a tension sensor and servo motor linkage to dynamically adjust paper tape tension, eliminating printing deviations and ensuring consistent quality.
Efficient drying and environmentally friendly design
Optimize drying with our three-stage hot air drying system. This integrated module, with adjustable temperature settings from 50-120ºC and infrared radiation auxiliary drying, ensures rapid drying speeds of 30 meters per minute, adaptable to diverse materials including film and paper.
Promote sustainability with our ink zero waste system. The rubber wheel automatically idles during machine stops, while the pneumatic diaphragm pump with an independent ink-distributing motor allows rapid ink color changes in under five minutes, promoting ink recycling and minimizing waste.
2. Key technical parameters
Project Parameter range Advantages
Explore our extensive printing width options from 1400 to 2000mm. Customizable to your needs, it accommodates three-, five-, and seven-layer corrugated cardboard as well as wide-width films, offering versatility across diverse packaging applications.
Our machine supports a wide range of materials, including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, catering to various packaging substrates with ease and adaptability.
Experience seamless production with our mechanical speed settings, ranging from 10-70 meters per minute. With stepless speed regulation, enjoy accurate low-speed debugging coupled with efficient high-speed production, enhancing your operational capabilities.
Color registration accuracy ±0.5-0.8mm: An industry-leading achievement that meets the highest standards for intricate and sophisticated pattern printing.
Power supply: 380V/50Hz, Total power: 25-40kW. Revolutionary energy-saving design conserves 15% more power compared to traditional equipment, making it an eco-friendly choice.
Dimensions: 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height). Ingenious modular design facilitates seamless workshop layout and effortless maintenance.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Achieve vibrant multi-color graphics and glazing in one seamless process, ideal for e-commerce logistics boxes, gift boxes, and more.
Soft packaging: Supports exquisite high-precision printing on film materials, perfect for food packaging and daily chemical bags.
Labels and logos
Industrial labels: Flawless two-color overprinting for batch numbers and QR codes, adhering to rigorous GMP certification standards.
Anti-counterfeiting labels: Utilize spot color printing and local glazing to significantly enhance product security against counterfeiting.
Special material processing
Aluminum foil and composite materials: Perfect for high-precision printing on pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: Standardized interfaces for easy replacement of consumables like anilox and rubber rollers; key components such as chains and gears boast a lifespan exceeding 8,000 hours.
Fully enclosed protective cover: Features advanced grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, ensuring compliance with CE safety standards.
Data management
Production report generation: Capture real-time data on printing speed, ink usage, and downtime, supporting insightful production efficiency analysis.
CIP4 data interface: Seamlessly connect to your enterprise ERP system for efficient transmission of orders and process parameters.
V. After-sales service and certification
Warranty and maintenance: Enjoy a 1-year full machine warranty, with core components covered for 2 years. Benefit from 24/7 remote diagnostics and engineer on-site service within 48 hours (domestically).
Environmental certification: Water-based ink certified by EU REACH, with the equipment meeting ISO 14001 environmental management standards.
Quality certification: Equipment proudly bears CE certification, utilizing key components from prestigious imported brands.
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