| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introducing the Five Plus One High Definition Ink Printing Machine
The 5+1 High-Definition Water-Based Ink Printing Machinery represents a leap in sophisticated packaging solutions. This state-of-the-art equipment combines multi-color, high-precision printing with eco-friendly and energy-efficient technologies, all governed by intelligent controls. It is predominantly deployed in the production of cartons, paper boxes, and flexible packaging. At its heart lies a robust configuration boasting five autonomous printing units, complemented by a versatile multifunctional efficiency unit capable of glazing, die-cutting, or spot color applications. This innovative setup allows for the simultaneous shaping and surface finishing of intricate graphics, substantially enhancing workflow efficiency and print fidelity. Below, we delve into its core technologies, application scenarios, and performance metrics:
1. Core Technology and Functional Advantages
High-Precision Printing Systems Across Five Units
Independent Five-Color Printing Module: Each unit is embedded with FLEXO flexographic technology, utilizing water-based inks that comply with stringent EU REACH standards. With VOC emissions under 100ppm, it's ideal for sensitive packaging sectors like food and pharmaceuticals.
Exceptional Micron-Level Color Registration: Thanks to servo motor technology and 360° electric phase fine-tuning, it achieves a color registration accuracy of ±0.5mm on flat surfaces. Text as small as 1.5mm and dot reproduction as precise as ±0.1mm are effortlessly printed.
Innovative Quick Plate Change: Featuring a pneumatic locking system with a track sliding design, the plate change process takes under 10 minutes, and the anilox roller swap requires no machine halt.
Multifunctional Efficiency Unit (+1 Configuration)
Advanced Water-Based Glazing Module: With an integrated chamber scraper system, this module allows partial or full glazing, enhancing surface gloss and durability. It operates at a drying speed of 30 meters/minute.
Linkage Die-Cutting/Slotting Capability: Select models include a linkage die-cutting unit for creasing, slotting, and die-cutting of corrugated cardboard, minimizing reliance on post-production processes.
Spot Color Printing Expansion: The sixth unit can be customized to handle spot color channels, accommodating unique printing requirements such as metallic and fluorescent inks.
Intelligent Automation Control System
PLC + Touch Screen Interface: Leveraging Siemens PLC and a 10.4-inch color touch screen, it supports parameter presets, fault diagnostics, and production data analytics, including output and energy metrics.
Optional Remote Monitoring: The Industrial Internet of Things (IIoT) module offers remote equipment monitoring, early warning alerts, and OTA firmware updates, significantly cutting down operation and maintenance expenses.
Precision Tension Closed-Loop Control: Featuring a tension sensor and servo motor synchronization, this system dynamically adjusts paper tape tension to prevent printing discrepancies.
Efficient Drying and Eco-Conscious Design
Three-Stage Hot Air Drying Module: Incorporating adjustable temperature settings (50-120ºC) with infrared radiation, it achieves a drying pace of 30 meters/minute, applicable to diverse materials such as films and paper.
Innovative Ink Zero Waste System: The machine's rubber wheel idles automatically when stopped, while an independent ink-distributing motor, complemented by a pneumatic diaphragm pump, enables swift ink color transitions (<5 minutes) and optimal recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width: Spanning 1400-2000mm (customizable), it's perfect for three-, five-, and seven-layer corrugated cardboards and wide films.
Compatible Materials: Supports cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, catering to diverse packaging substrates.
Mechanical Speed: Ranging from 10-70 meters/minute with stepless speed regulation, ensuring precise low-speed debugging and efficient high-speed production.
Color registration accuracy ±0.5-0.8mm: Achieve the apex of precision with our industry-leading level that meticulously meets the sophisticated demands of fine pattern printing.
Power supply power 380V/50Hz, total power 25-40kW: Embrace an energy-saving marvel with a design that consumes 15% less power, setting a new benchmark over traditional equipment.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height): Our modular design ensures effortless workshop layout and maintenance, offering unparalleled adaptability.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Execute multi-color graphics and glazing seamlessly in a single pass, perfect for e-commerce logistics boxes, gift boxes, and beyond.
Soft packaging: Achieve high-precision printing on film materials, ideal for food bags and daily chemical packaging bags, ensuring vibrant quality and durability.
Labels and logos
Industrial labels: Master two-color overprinting of batch numbers and QR codes with color accuracy that meets stringent GMP certification requirements.
Anti-counterfeiting labels: Enhance product security with a blend of spot color printing and local glazing for superior anti-counterfeiting performance.
Special material processing
Aluminum foil and composite materials: Tailor high-precision printing for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: With standardized interfaces, replace anilox rollers, rubber rollers, and other consumables easily; key components boast a formidable lifespan exceeding 8,000 hours.
Fully enclosed protective cover: Features grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, fully compliant with CE safety standards for ultimate protection.
Data management
Production report generation: Capture real-time data such as printing speed, ink usage, downtime, and more, to empower comprehensive production efficiency analysis.
CIP4 data interface: Seamlessly integrate with enterprise ERP systems, enabling the smooth transmission of orders and process parameters for streamlined operations.
V. After-sales service and certification
Warranty and maintenance: Enjoy a 1-year whole machine warranty (with core components extended to 2 years), supported by 7×24 hours remote diagnosis and engineer on-site service within 48 hours (domestic).
Environmental certification: Our water-based ink proudly carries EU REACH certification, and the equipment adheres to the ISO 14001 environmental management system standards.
Quality certification: Successfully passed CE certification, utilizing imported brands for key components such as motors and sensors to ensure the highest quality standards.
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