| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introducing the groundbreaking 5+1 High-Definition Water-Based Ink Printing Machinery
Delve into the future of packaging with the 5+1 high-definition water-based ink printing machinery, a state-of-the-art marvel that seamlessly marries cutting-edge multi-color high-precision printing with eco-friendly, energy-saving operations and avant-garde intelligent control. This powerhouse is adept at transforming cartons, paper boxes, and flexible packaging into vibrant works of art, thanks to its core configuration of five autonomous printing units complemented by a versatile multifunctional efficiency unit. Whether it's glazing, die-cutting, or spot color applications, the machine promises one-stop perfection, crafting intricate designs with unparalleled efficiency and unmatched quality. Uncover its brilliance through a detailed exploration of its core technology, diverse application scenarios, and impressive performance specifications:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Immerse yourself in superior print quality with our independent five-color printing unit. Each module is equipped with cutting-edge FLEXO flexographic technology, utilizing EU REACH-compliant water-based ink. With VOC emissions under 100ppm, this system is ideally suited for sensitive packaging needs, including food and pharmaceuticals.
Experience unbeatable precision with micron-level color registration accuracy. Our advanced system employs servo motor drive and innovative 360° electric phase fine-tuning, achieving color registration accuracy as fine as ±0.5mm on flat cardboard, with text as small as 1.5mm and dot reproduction precision of ±0.1mm.
Revolutionize efficiency with our quick plate change design. The pneumatic locking combined with a track sliding structure ensures plate changes in under 10 minutes, while the anilox roller replacement can be executed without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Enhance aesthetics with our water-based glazing module. Featuring an integrated chamber scraper glazing system, it offers both partial and full glazing, boosting surface gloss and durability, drying at an impressive speed of 30 meters/minute.
Optimize your processes with added die-cutting/slotting functionality. Selected models include a linkage die-cutting unit that expertly handles creasing, slotting, and die-cutting of corrugated cardboard, streamlining workflows by reducing reliance on subsequent steps.
Expand your creative palette with spot color printing capabilities. The sixth unit can be tailored as a spot color channel, accommodating special inks like metallic and fluorescent colors, fulfilling diverse printing demands.
Intelligent Automation Control System
Step into smart operations with our PLC + touch screen interface. Utilizing Siemens PLC alongside a vivid 10.4-inch color touch screen, it facilitates parameter presets, fault diagnostics, and comprehensive production data analytics, covering aspects such as output and energy consumption.
Embrace connectivity with optional remote monitoring. The Industrial Internet of Things (IIoT) module offers real-time equipment status insights, early warning notifications, and OTA firmware updates, substantially lowering operational and maintenance expenses.
Achieve flawless results with tension closed-loop control. Equipped with a tension sensor and servo motor linkage, it dynamically adjusts paper tape tension to eradicate printing discrepancies.
Efficient Drying and Environmentally Friendly Design
Maximize drying efficiency with our three-stage hot air drying system. Featuring a temperature-adjustable module (50-120ºC) and infrared radiation auxiliary drying, it achieves a drying speed of 30 meters/minute, suitable for various materials like film and paper.
Promote sustainability with our ink zero waste system. As the machine halts, the rubber wheel idles automatically, while the pneumatic diaphragm pump, coupled with an independent ink-distributing motor, enables rapid ink color changes in under 5 minutes and ensures recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (Optional Customization) Tailored for three-, five-, and seven-layer corrugated cardboard and wide-width films, accommodating various demands.
Applicable Materials Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil Versatile, supporting a broad spectrum of packaging substrates.
Mechanical Speed 10-70 Meters/Minute (Stepless Speed Regulation) Precision in low-speed debugging coupled with efficient high-speed production for diverse requirements.
Boasting a color registration accuracy of ±0.5-0.8mm, this machine stands at the forefront of the industry. It is perfectly crafted to meet the demands of intricate and fine pattern printing, ensuring every detail is highlighted.
Engineered with a power supply of 380V/50Hz and a total power range of 25-40kW, this machine features a groundbreaking energy-saving design that conserves 15% more power compared to conventional equipment, making it both efficient and environmentally friendly.
The machine's dimensions span 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, offering a modular design that simplifies workshop layout and maintenance for seamless integration into any production environment.
3. Application Areas and Typical Scenarios
Packaging Printing
Carton / Paper Box: Achieve stunning multi-color graphics and glazing in a single pass. Ideal for e-commerce logistics boxes and exquisite gift boxes, providing vibrant and eye-catching packaging solutions.
Soft Packaging: This machine supports high-precision printing for film materials, making it perfect for producing visually appealing food bags and daily chemical packaging bags.
Labels and Logos
Industrial Labels: Capable of two-color overprinting for batch numbers and QR codes, the color accuracy adheres to GMP certification requirements, ensuring precision and reliability.
Anti-counterfeiting Labels: Combine spot color printing with localized glazing to enhance the anti-counterfeiting features of your products, providing an extra layer of security and authenticity.
Special Material Processing
Aluminum Foil and Composite Materials: Delivers high-precision printing suited for pharmaceutical aluminum foil packaging and shielding materials for electronic components, ensuring superior quality and performance.
IV. Intelligent and Humanized Design
Quick Maintenance and Safety Protection
Featuring modular wearing parts like anilox and rubber rollers with standardized interfaces, replacements are swift and easy. Key components such as chains and gears boast a lifespan exceeding 8,000 hours, ensuring long-lasting reliability.
Equipped with a fully enclosed protective cover, grating sensors, and emergency stop buttons, the machine includes anti-winding shields on transmission parts, all meeting CE safety standards for optimal safety and peace of mind.
Data Management
Generate comprehensive production reports with real-time data on printing speed, ink usage, and downtime, facilitating in-depth production efficiency analysis and insights.
The CIP4 data interface seamlessly connects to your enterprise ERP system, ensuring smooth and secure transmission of orders and process parameters, streamlining operations.
V. After-Sales Service and Certification
Benefit from a 1-year full machine warranty, with core components extended to 2 years. Enjoy 7×24 hours remote diagnostics and engineer on-site service within 48 hours (domestically), ensuring minimal downtime and quick resolutions.
Environmental Certification: Using water-based ink, the machine adheres to EU REACH certification standards and complies with the ISO 14001 environmental management system, underscoring its commitment to sustainability.
Quality Certification: The machine has successfully passed CE certification, with key components like motors and sensors sourced from esteemed imported brands, guaranteeing exceptional performance and quality.
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