| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
Suppliers with verified business licenses
Introducing the groundbreaking 5+1 high-definition water-based ink printing machinery, an epitome of state-of-the-art printing technology.
The 5+1 high-definition water-based ink printing machinery represents the pinnacle of advanced packaging printing technology, seamlessly combining multi-color high-precision printing with eco-friendly practices and intelligent control systems. Designed for supreme efficiency, this machinery excels in producing high-quality prints for cartons, paper boxes, flexible packaging, and more. Equipped with five independent printing units plus a versatile multifunctional efficiency unit (ideal for glazing, die-cutting, or spot color applications), it ensures comprehensive one-time molding and exquisite surface treatments for intricate graphics, dramatically boosting both production efficiency and printing excellence. Discover the profound technological core, varied application scenarios, and exceptional performance parameters of this innovation:
1. Core technology and functional advantages
Five groundbreaking high-precision printing systems
Our independent five-color printing unit harnesses the power of FLEXO flexographic technology, utilizing water-based ink compliant with stringent EU REACH regulations. With VOC emissions kept under 100ppm, it is the gold standard for sensitive packaging applications, such as those for food and pharmaceuticals.
Boasting micron-level color registration accuracy, this machinery employs servo motor drives and precise 360° electric phase fine-tuning. Achieving color registration precision of ±0.5mm (when the cardboard is perfectly flat) enables the printing of minute text as small as 1.5mm and impeccable dot reproduction accuracy of ±0.1mm.
Featuring a swift plate change design, the printing unit incorporates a pneumatic locking system paired with a track sliding structure, reducing plate change duration to under 10 minutes. Additionally, the anilox roller replacement can occur without halting the machine, ensuring seamless operation.
Multifunctional efficiency unit (+1 configuration)
The water-based glazing module integrates a chamber scraper glazing system, offering both partial and overall glazing capabilities to enhance surface gloss and resistance. It dries the print at an impressive speed of 30 meters/minute.
Certain models boast a linkage die-cutting unit, facilitating creasing, slotting, and die-cutting of corrugated cardboard, thereby diminishing reliance on subsequent processes.
With the potential for spot color printing expansion, the sixth unit can be customized as a spot color channel, accommodating the unique demands of special inks, including metallic and fluorescent hues.
Intelligent automation control system
Equipped with a robust Siemens PLC and a vibrant 10.4-inch color touch screen, our system supports parameter presets, fault diagnostics, and comprehensive production data statistics, like output and energy consumption.
Optional remote monitoring is available through the Industrial Internet of Things (IIoT) module, facilitating remote equipment status monitoring, early warning alerts, and OTA firmware upgrades, collectively reducing operational and maintenance expenses.
Featuring a tension closed-loop control, the system utilizes a tension sensor interconnected with a servo motor to dynamically adjust paper tape tension, effectively mitigating printing deviations.
Efficient drying and environmentally conscious design
Our three-stage hot air drying module, adjustable between 50-120ºC, is complemented by infrared radiation auxiliary drying, achieving a drying speed of 30 meters/minute. It is perfectly suited for a variety of materials such as film and paper.
Pioneering an ink zero waste system, the rubber wheel engages in automatic idling upon machine stoppage, while an independent ink-distributing motor and pneumatic diaphragm pump swiftly manage ink color changes in under five minutes, facilitating full recycling.
2. Key technical parameters
Project Parameter range Advantages
Printing width 1400-2000mm (optional customization) Tailored for three, five, and seven-layer corrugated cardboard and expansive-width films, offering adaptable and wide-ranging application suitability.
Applicable materials Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil Masterfully accommodates a diverse array of packaging substrates, broadening your production capabilities.
Mechanical speed 10-70 meters/minute (stepless speed regulation) Allows for meticulous low-speed debugging and efficient high-speed production, enhancing operational precision and productivity.
Displaying unmatched precision, our High-Speed High-Definition Ink Printing Machine offers color registration accuracy ranging from ±0.5 to 0.8mm-an industry-leading standard that impeccably aligns with the demands of intricate pattern printing, ensuring every detail is captured with stunning clarity.
Empowering your operations with efficiency, this machine operates on a power supply of 380V/50Hz and boasts a total power range of 25-40kW. Its innovative energy-saving design cuts power usage by an impressive 15% compared to conventional machines, translating into significant cost savings and environmental benefits.
Crafted with precision and flexibility, the machine's modular dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height ensure seamless integration into various workshop configurations. This design not only facilitates easy setup and maintenance but also optimizes space utilization.
3. Application areas and typical scenarios
Packaging printing
In the realm of carton and paper box printing, our machine excels at delivering vibrant multi-color graphics and glazing in a single pass. It's an ideal solution for producing high-quality e-commerce logistics boxes, gift boxes, and more, ensuring a premium finish every time.
For soft packaging needs, our machine supports ultra-high precision printing on film materials, making it perfect for creating eye-catching food bags and daily chemical packaging bags that stand out on the shelves.
Labels and logos
Our machine provides exceptional two-color overprinting for industrial labels, including batch numbers and QR codes. The result is impeccable color accuracy that meets even the strictest GMP certification requirements, ensuring your labels are both functional and compliant.
Enhance the security of your products with our anti-counterfeiting labels. By combining spot color printing with local glazing, our machine significantly boosts the anti-counterfeiting capabilities of your labels, offering enhanced protection against imitation.
Special material processing
When it comes to special materials like aluminum foil and composites, our machine delivers high-precision printing that is perfectly suited for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring both functionality and aesthetics.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Designed for efficiency, our machine features modular wearing parts such as anilox rollers and rubber rollers, all with standardized interfaces for effortless replacement. With key components like chains and gears boasting a lifespan of over 8,000 hours, you can rely on uninterrupted performance.
Equipped with a fully enclosed protective cover, our machine enhances safety with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all in compliance with CE safety standards, ensuring a safe working environment.
Data management
Optimize production with our real-time data management system that generates comprehensive reports, capturing vital metrics such as printing speed, ink usage, and downtime. This data fuels production efficiency analysis, driving continuous improvement.
With CIP4 data interface capabilities, our machine seamlessly integrates with enterprise ERP systems, allowing for the smooth transmission of orders and process parameters, enhancing workflow efficiency and accuracy.
V. After-sales service and certification
Our commitment to excellence extends to our after-sales service with a 1-year comprehensive machine warranty, extendable to 2 years for core components. We offer 24/7 remote diagnostics and guarantee engineer on-site service within 48 hours domestically, ensuring your operations continue smoothly.
Our dedication to sustainability is evidenced by our water-based ink, which has successfully passed the EU REACH certification. Additionally, our equipment adheres to the ISO 14001 environmental management system, reflecting our commitment to eco-friendly practices.
With quality at the forefront, our machine has achieved CE certification. It incorporates key components like motors and sensors from renowned imported brands, ensuring that you receive only the highest quality performance and reliability.
){kind=link}