| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Introducing our 5+1 high-definition water-based ink printing machinery: a state-of-the-art marvel in the realm of packaging printing. This groundbreaking equipment seamlessly amalgamates multi-color, high-precision printing with eco-friendly, energy-efficient operations, and cutting-edge intelligent control. It excels in transforming cartons, paper boxes, flexible packaging, and more, offering a technological leap in these domains. At its heart, five independent printing units synergize with a versatile multifunctional unit, encompassing functionalities like glazing, die-cutting, or spot color printing. This sophisticated system ensures the one-stop transformation and surface enhancement of intricate designs, propelling production efficiency and elevating print quality to unprecedented heights. Dive into our comprehensive exploration of its core technologies, application scenarios, and performance parameters.
1. Core Technology and Functional Benefits
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Each module is armed with advanced FLEXO flexographic technology, embracing water-based ink that aligns with stringent EU REACH standards. With VOC emissions kept below 100ppm, this unit is ideal for sensitive packaging demands, including the food and pharmaceutical sectors.
Micron-Level Color Registration Accuracy: Experience precision like never before with servo motor drive and 360° electric phase fine-tuning. Achieve color registration accuracy of an astounding ±0.5mm with flat cardboard, allowing for the printing of minuscule text as small as 1.5mm and dot reproduction precision of ±0.1mm.
Quick Plate Change Design: Revolutionize your workflow with our pneumatic locking and track sliding structure, enabling swift plate changes in under 10 minutes. Seamlessly replace the anilox roller without halting operations, ensuring a smooth, uninterrupted printing process.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Harness the power of an integrated chamber scraper glazing system for either partial or full glazing, significantly augmenting surface gloss and wear resistance. Achieve a drying velocity of 30 meters per minute.
Die-Cutting/Slotting Function: Select models come equipped with a linked die-cutting unit, expertly handling the creasing, slotting, and die-cutting of corrugated cardboard. This integration minimizes reliance on subsequent processes, streamlining production.
Spot Color Printing Expansion: Customize the sixth unit into a dedicated spot color channel, perfect for printing with special inks like metallic or fluorescent, catering to bespoke design requirements.
Intelligent Automation Control System
PLC + Touch Screen Operation: Featuring the robust Siemens PLC combined with a vibrant 10.4-inch color touch screen, this system supports parameter presets, efficient fault diagnosis, and comprehensive production data analytics, including output and energy consumption statistics.
Remote Monitoring (Optional): Embrace the future with the Industrial Internet of Things (IIoT) module, offering remote oversight of your equipment's status. Benefit from proactive early warnings, seamless OTA firmware updates, and reduced operational costs.
Tension Closed-Loop Control: Stay in control with a tension sensor and servo motor linkage that dynamically adjusts paper tape tension in real-time, safeguarding against potential printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Our integrated hot air drying module, adjustable between 50-120ºC, is complemented by infrared radiation for auxiliary drying. This system achieves an impressive drying speed of 30 meters per minute, adaptable to materials like film and paper.
Ink Zero Waste System: Ensure zero ink wastage with our innovative design-rubber wheels idle automatically when halted, and a pneumatic diaphragm pump, coupled with an independent ink-distributing motor, facilitates swift ink color changes in under five minutes while enabling recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width: Ranging from 1400 to 2000mm, with options for customization. Perfectly accommodates three-, five-, and seven-layer corrugated cardboard as well as wide-width films, offering versatility across various packaging dimensions.
Applicable Materials: Compatible with a diverse array of substrates, including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil, enhancing packaging capabilities across different industries.
Mechanical Speed: Offering a variable speed range from 10 to 70 meters per minute, our machinery ensures precise low-speed debugging and efficient high-speed production, tailored to meet diverse operational needs.
Color registration accuracy ±0.5-0.8mm. Experience an industry-leading standard, perfectly catering to the demands of intricate and delicate pattern printing with unmatched precision.
Power supply power 380V/50Hz, total power 25-40kW. Designed with cutting-edge energy-saving technology, this equipment saves an impressive 15% more power compared to standard machinery.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height). Its modular design ensures seamless integration into any workshop, simplifying both layout optimization and maintenance.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Achieve vibrant multi-color graphics and glazing in a single process, ideal for e-commerce logistics boxes, gift boxes, and more.
Soft packaging: Supports extraordinarily precise printing on film materials, making it perfect for food bags and daily chemical packaging bags.
Labels and logos
Industrial labels: Ensure two-color overprinting of batch numbers and QR codes with precision that meets stringent GMP certification standards.
Anti-counterfeiting labels: Enhance product security with spot color printing and localized glazing for superior anti-counterfeiting performance.
Special material processing
Aluminum foil and composite materials: Achieve high-precision printing, ideal for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: With standardized interfaces, anilox rollers, rubber rollers, and other consumables are easily replaceable. Key components such as chains and gears boast a lifespan of over 8,000 hours.
Fully enclosed protective cover: Outfitted with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, thoroughly meeting CE safety standards.
Data management
Production report generation: Capture data such as printing speed, ink usage, and downtime in real-time, empowering comprehensive production efficiency analysis.
CIP4 data interface: Seamlessly connect to the enterprise ERP system, facilitating the effortless transfer of orders and process parameters.
V. After-sales service and certification
Warranty and maintenance: Enjoy a 1-year full machine warranty, with an extension to 2 years for core components. Benefit from 7×24 hours remote diagnosis and the assurance of an engineer's on-site service within 48 hours (domestic).
Environmental certification: Water-based ink proudly holds EU REACH certification, and the equipment aligns with the ISO 14001 environmental management system.
Quality certification: Certified by CE, with motors and sensors sourced from prestigious imported brands, ensuring top-notch quality and reliability.
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