| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
Suppliers with verified business licenses
Introducing the Revolutionary 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery embodies the pinnacle of innovation in packaging printing. It seamlessly blends multi-color high-precision printing with eco-friendly energy conservation and intelligent control systems. Designed for versatility, this advanced equipment excels in printing on cartons, paper boxes, and flexible packaging. At its core lies a configuration of five independent printing units paired with one multifunctional efficiency unit, enabling one-stop complex graphic molding and surface treatment. This significantly boosts production efficiency and enhances print quality. Let's delve deeper into its core technology, application scenarios, and performance parameters:
1. Core Technology and Functional Superiority
Five Sets of Precision-Driven Printing Systems
Independent Five-Color Printing Unit: Each unit is fortified with cutting-edge FLEXO flexographic technology and supports water-based inks, compliant with EU REACH regulations. With VOC emissions below 100ppm, it is ideal for sensitive applications like food and medicine packaging.
Micron-Level Color Registration Excellence: Empowered with servo motor drives and 360° electric phase fine-tuning, it achieves a remarkable color registration accuracy of ±0.5mm on flat cardboard. It effortlessly handles fine text down to 1.5mm and delivers dot reproduction precision of ±0.1mm.
Innovative Quick Plate Change Design: Featuring a pneumatic locking and track sliding structure, the printing unit ensures rapid plate changes in under 10 minutes. Furthermore, the anilox roller swap can be performed without halting the machine, enhancing operational efficiency.
Multifunctional Efficiency Unit (+1 Configuration)
Advanced Water-Based Glazing Module: Incorporates an integrated chamber scraper glazing system, perfect for partial or comprehensive glazing. It elevates surface gloss, enhances wear resistance, and achieves drying speeds of up to 30 meters/minute.
Dynamic Die-Cutting/Slotting Functionality: Select models come with a sophisticated linkage die-cutting unit, seamlessly managing creasing, slotting, and die-cutting of corrugated cardboard, thereby minimizing reliance on subsequent processing stages.
Versatile Spot Color Printing Expansion: Customizable as a spot color channel, the sixth unit caters to the specialized printing demands of metallic and fluorescent inks with remarkable ease.
Intelligent Automation Control System
Advanced PLC + Touch Screen Operation: Utilizes Siemens PLC alongside a 10.4-inch color touch screen, enabling parameter presets, fault diagnostics, and comprehensive production data analysis, including output and energy consumption metrics.
Optional Remote Monitoring: Through the Industrial Internet of Things (IIoT) module, enjoy remote equipment status monitoring, proactive early warning notifications, and effortless OTA firmware updates, reducing operational and maintenance expenses.
Tension Closed-Loop Control Precision: Equipped with a tension sensor and servo motor linkage, it fine-tunes paper tape tension in real-time, effectively preventing printing deviations.
Efficient Drying and Environmentally Conscious Design
Three-Stage Hot Air Drying Mastery: Integrates a hot air drying module, adjustable between 50-120ºC, with supplemental infrared radiation. Achieves drying speeds of 30 meters/minute, accommodating a range of materials like film and paper.
Ink Zero Waste Innovation: Features an idling rubber wheel during machine stoppage, paired with a pneumatic diaphragm pump and independent ink-distributing motor, ensuring rapid ink color transitions in under 5 minutes and facilitating ink recycling.
2. Key Technical Parameters
Project Parameter Range and Unmatched Advantages
Printing Width Options: Ranging from 1400-2000mm (customizable), catering to three-, five-, and seven-layer corrugated cardboard as well as wide-width films.
Versatile Material Compatibility: Suitable for cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil, accommodating diverse packaging substrates.
Mechanical Speed Variability: Offers a spectrum of 10-70 meters/minute with stepless speed regulation, ensuring precise low-speed debugging and highly efficient high-speed production.
Experience precision like never before with our industry-leading color registration accuracy of ±0.5-0.8mm, ensuring impeccable fine pattern printing for all your needs.
Our ink printing machine boasts an energy-efficient design with a power supply of 380V/50Hz, offering a substantial total power range of 25-40kW, and remarkably saving 15% more power compared to traditional equipment.
With dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our machine flaunts a versatile modular design that guarantees easy integration into your workshop layout, simplifying both installation and maintenance.
3. Application areas and typical scenarios
Packaging printing
Our machine excels in carton and paper box printing, effortlessly achieving multi-color graphics with glazing in a single pass, making it perfect for e-commerce logistics boxes, exquisite gift boxes, and more.
Expertly crafted for soft packaging, this machine supports high-precision printing on film materials, ideal for creating vibrant food bags and versatile daily chemical packaging bags.
Labels and logos
Craft industrial labels with precision; our two-color overprinting for batch numbers and QR codes meets stringent GMP certification standards for color accuracy.
Enhance product security with anti-counterfeiting labels combining spot color printing and local glazing for superior anti-counterfeiting performance.
Special material processing
Engineered for excellence in printing on aluminum foil and composite materials, this machine is perfectly suited for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Featuring modular wearing parts like anilox and rubber rollers with standardized interfaces, our machine ensures effortless replacement. Key components such as chains and gears boast a lifespan exceeding 8,000 hours.
Equipped with a fully enclosed protective cover, grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, our machine adheres to CE safety standards, prioritizing operator safety.
Data management
Effortlessly generate production reports with real-time data recording of printing speed, ink usage, and downtime, providing invaluable insights for production efficiency analysis.
Seamlessly integrate with your enterprise ERP system through the CIP4 data interface, enabling smooth and efficient transmission of orders and process parameters.
V. After-sales service and certification
Benefit from our comprehensive after-sales service with a 1-year whole machine warranty, extended to 2 years for core components. Enjoy 7×24 hours remote diagnosis and prompt on-site engineer service within 48 hours (domestic).
Our commitment to sustainability is demonstrated through the EU REACH certification of our water-based ink, alongside compliance with the ISO 14001 environmental management system.
We pride ourselves on top-tier quality, having passed CE certification. Our key components, including motors and sensors, utilize renowned imported brands for unrivaled reliability.
){kind=link}