Product Description
1. Paper feeding section:
Step into the world of seamless paper feeding with our advanced servo pressure-free extended paper feeding system. Say goodbye to cumbersome paper guide rubber rollers and embossing roller pressures. Experience the elegance of streamlined cardboard transfer, directly to the printing roller, via the front edge vacuum. Our ingenious design synchronizes the power input gear of the paper feeding section's intermittent divider with the vacuum paper guide wheel's outer circle. Enjoy simplified operations with an extended auxiliary paper feeding time, free from adjustments to paper guide roller pressures.
Our French Martin front edge paper feeding structure redefines efficiency. The elegantly tilting lifting tabletop, lower at the front and higher at the back during operation, significantly minimizes paper jams and ensures the pristine condition of cardboard. Optimized for both single corrugated and curved cardboard, the Martin bellows, featuring a dynamic snail-type suction blower, offers unparalleled suction power. This safeguards high-strength and heavier cardboard from misalignment, while the light-pressure bearing wheel frame design accommodates increased weight with ease, enhancing the bellows' speed in the pressure-free section.
Embrace innovation with our state-of-the-art pressure-free front edge paper feeding system. We have eradicated the risk of cardboard damage from paper guide rubber rollers. Now, enjoy the freedom of selecting diverse paper types without compromising the cardboard's integrity. Our solution effectively ends the era of roller-induced transport damage, achieving a level of protection other systems only aspire to.
1. Machine clutch:
1) Ensure operator safety with our continuous ringing electric control machine clutch alarm bell, offering peace of mind during operation.
2) Pneumatic interlocking device
3) Experience energy efficiency and gentle starts with our variable frequency motor and controller, complete with a motor start protection device.
2. Front edge paper feeding system
1) Our suction-assisted paper feeding, featuring a robust 7.5KW fan, offers adjustable air volume to accommodate varying cardboard bends, ensuring impeccably smooth paper feeding.
2) Swift and robust, our cylinder-driven paper lifting and dropping mechanisms enhance operational efficiency.
3) Experience the convenience of one-button electric adjustment for the side, front, and rear baffles, streamlining your processes.
4) Durability meets performance with our Taiwan super-resistant front edge paper feeding wheel, built to last and withstand wear.
5) Choose between continuous or interval paper feeding with our versatile interval paper feeding device, tailored to your specific needs.
6) Navigate with ease using our sophisticated seven-inch computer touch screen control, which displays production volume and offers counting alarms.
3. Automatic zeroing device
1), Effortless precision with electric and automatic zeroing in both paper feeding and die-cutting units.
2), Enjoy reduced waste with our automatic zeroing device for general cartons, achieving correct positioning with just two trial prints.
4. Dust removal device
1) Elevate your printing quality with our brush dust removal device, expertly clearing impurities from the cardboard's printed surface.
2) Achieve immaculate organization with storage orders up to 999, ensuring accurate and efficient automatic alignment.
3) Simplify adjustments with our intuitive one-key alignment and slot size adjustment feature.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) Proudly featuring an outer diameter of 395mm, with a comprehensive diameter inclusive of the plate at 405mm, showcasing remarkable precision engineering.
2) The steel pipe boasts a meticulously ground surface, enhanced with a hard chrome plating, ensuring superior durability and refined aesthetics.
3) Experience unparalleled smoothness with our expertly performed balance correction, facilitating seamless operation.
4) Secure operations are guaranteed with our ratchet-fixed plate rolling shaft, ensuring reliability and consistency.
5) Engineered for versatility, the full plate slot accommodates 9mm hanging plate strips, offering enhanced adaptability.
6) Effortless plate handling with our electrically controlled foot switch for forward and reverse rotation during loading and unloading.
2. Printing roller:
1) Elegantly designed with an outer diameter of 159mm, ensuring precision and reliability.
2) The steel pipe's surface is ground to perfection and fortified with hard chrome plating for enhanced robustness.
3) Balance correction guarantees smooth, uninterrupted operation, elevating efficiency.
4) Manually fine-tune the printing roller's gap dial within a 0-12mm range, offering precision adjustments.
3. Upper and lower rollers for paper feeding:
1) Upper roller with a robust outer diameter of 99mm, crafted from thick-walled steel pipe, features a quick-adjustment paper guide wheel for streamlined processing.
2) The lower roller, with a formidable outer diameter of 156mm, is constructed from thick-walled steel pipe, undergoes surface grinding, and is hard chrome plated for maximum longevity.
3) Manual gap dial adjustment for the paper feeding roller offers a 0-12mm range, ensuring customizable precision.
4. Steel anilox roller
1) Precision-crafted with an outer diameter of φ213, available in optional mesh numbers 180, 200, 220, 240, 260, offering versatile performance.
2) The steel tube features a ground surface, with pressed mesh and hard chrome plating, for optimal ink transfer.
3) Ensures balanced correction, guaranteeing smooth operation with consistent dots and uniform inking.
4) Equipped with a wedge overrunning clutch, the anilox roller ensures even ink distribution and effortless cleaning.
5) Allows manual adjustment of the anilox gap dial, providing precise control over ink application.
5. Rubber roller:
1) Designed with an outer diameter of φ200mm for exceptional performance and reliability.
2) The steel pipe is enveloped in wear-resistant rubber, providing a perfect balance and enduring durability.
3) Our rubber roller is meticulously ground at the middle and high parts, enhancing ink transfer efficacy.
4) The rubber's hardness, rated at 60-65 degrees, ensures optimal performance and longevity.
5) The Yunmo motor features silent operation, creating a noise-free working environment.
6. Phase adjustment mechanism:
1) Implementing a sophisticated planetary gear business structure for superior efficiency.
2) Achieve precision with our electric digital 360-degree adjustment of the printing phase, operable during both active printing and stoppage.
3) Lateral position can be electrically adjusted within ±10mm, offering customization for optimal results.
7. Ink circulation
1) The pneumatic diaphragm pump ensures a stable ink supply with easy, quick operation and maintenance, optimizing your workflow.
2) The ink filter effectively sieves out impurities, guaranteeing a pristine ink quality.
8. Printing phase fixing device:
1) Our advanced electromagnetic clutch brake device ensures precise phase stabilization.
2) During machine separation, the brake mechanism upholds the phase's original gear position, securing operational integrity.
9. Oil supply device:
1) The mechanical oil pump circulates oil efficiently, ensuring consistent supply and smooth operation.
2) Circulating oil supply maintains evenly inked gears, with each group's oil level perfectly balanced for peak performance.
Three-Die Cutting Section: Experience unparalleled precision with our state-of-the-art three-die cutting section, engineered for superior performance.
1. Die Roller (Lower Roller): Immerse yourself in unmatched reliability with our expertly crafted die roller, designed for precision and stability.
1) The outer diameter boasts an impressive φ360mm (excluding die), ensuring robust performance.
2) Expertly constructed from cast steel, the surface is ground to perfection and enhanced with hard chrome plating for durability.
3) Our balanced adjustment system enhances operational stability, ensuring seamless performance.
4) Featuring a precise 50mm*50mm spacing between die-fixing screw holes for optimal functionality.
5) Specifically designed for dies with a height of 25.4mm, providing versatility in applications.
6) Die cutting thickness accommodates 16mm for three-layer boards and 13mm-15mm for five-layer boards, catering to diverse needs.
2. Rubber Pad Roller (Upper Roller): Elevate your die cutting with our superior rubber pad roller, engineered for precision and durability.
1) The outer wall impresses with a diameter of φ388.9mm, ensuring strength and reliability.
2) Crafted from premium cast steel, the surface is ground to perfection and hard chrome plated for superior resilience.
3) Balanced adjustment system enhances operation stability, providing a seamless experience.
4) Features electric gap adjustment with the die roller for customized precision.
5) With an 8mm pad thickness, outer diameter of φ404.9mm, and width of 250mm, it offers robust performance.
3. Transverse Movement and Repair Device: Empower your operations with advanced transverse movement and repair capabilities that boost efficiency and lifespan.
1) Mechanical transverse 40mm floating device automatically compensates line speed, ensuring even pad wear and extended service life.
2) Electric repair device significantly enhances pad reuse rate, allowing for 3-4 repairs.
3) Die-cutting roller pneumatic automatic separation device minimizes pad wear, maximizing longevity.
4. Plate-Free Fixture: Revolutionize your workflow with our plate-free fixture, enabling swift and adaptable die-cutting solutions.
1) Fast, interchangeable multifunction design negates the need for templates on conventional boxes.
2) Delivers the same efficacy as thin knife slotting, driving down production costs.
3) Featuring 13 servo motors for easy electric adjustments of pre-pressure, pressure line, and knife ring size, allowing one-key slotting size adjustments by inputting cardboard dimensions for ease and convenience.
4. Transmission Gear: Discover precision engineering with our transmission gear, delivering robust performance and extended lifespan.
1. Crafted from 40Cr high-quality alloy steel, tempered, ground, and nitrided for exceptional durability and performance.
2. Engineered to six-level precision for smooth operation, boasting low noise and long-lasting durability with hardness HRC55-60.
3. Incorporates keyless connection (expansion sleeve) for all shaft and gear connections, eliminating gaps and supporting high-speed, high-torque operations.
5. Oil Supply Device: Ensure optimal performance with our innovative oil supply system, designed for precision and longevity.
1) Features a mechanical oil pump with a consistent oil supply cycle for enduring functionality.
2) Circulation oil supply ensures uniform gear oiling and balanced oil levels across all groups.
3) Utilizes a closed spray lubrication system to guarantee accuracy and extend the lifespan of your machinery.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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