Product Description
1. Paper feeding section:
Our advanced servo pressure-free extended paper feeding system boasts cutting-edge technology. The innovative design eliminates the need for paper guide rubber rollers and embossing rollers. Instead, it utilizes a vacuum mechanism to seamlessly transfer cardboard straight to the printing roller. The synchronization of power input gear with the vacuum paper guide wheel ensures that auxiliary paper feeding time is maximized effortlessly, making adjustments as simple as a breeze.
Experience the French Martin front edge paper feeding architecture with a uniquely designed tilting lifting table top. This intelligent design minimizes paper jams and cardboard damage, especially suitable for single corrugated and curved cardboard. Our Martin bellows snail-type suction blower intensifies the suction, securing high-strength and heavier cardboard in place, preventing misalignment. The light-pressure bearing wheel frame design enhances the efficiency of the pressure-free section, even when handling increased cardboard weight.
Revolutionize your paper feeding process with our state-of-the-art pressure-free front edge system. Say goodbye to the damage caused by traditional paper guide rubber rollers. Our system preserves the integrity of the cardboard's physical indicators, granting carton manufacturers unprecedented freedom in material choice, and eliminating damage during transport, a feat unmatched by other systems.
1. Machine clutch:
1) Safety is paramount with our electric control machine clutch, featuring an alarm bell that persistently rings during operation to ensure operator safety.
2) A sophisticated pneumatic interlocking device is integrated for enhanced security and operational efficiency.
3) Our energy-efficient variable frequency motor and controller provide smooth startups, complete with a protective motor start device. This innovation promises both energy conservation and operational reliability.
2. Front edge paper feeding system
1) Our 7.5KW suction-assisted paper feeding system is adjustable for varying cardboard bends, ensuring smooth and continuous feeding.
2) Experience the power and speed of cylinder-driven paper lifting and dropping, optimized for rapid operations.
3) Effortlessly adjust the side, front, and rear baffles with a one-button electric control, streamlining your setup process.
4) Benefit from the durability and resilience of Taiwan's super-resistant front edge paper feeding wheel, engineered to withstand extensive use.
5) Choose between continuous or interval paper feeding with our versatile interval paper feeding device, tailored to meet your production needs.
6) Take control with a seven-inch computer touch screen, offering real-time production volume display and counting alarms.
3. Automatic zeroing device
1) Our paper feeding and die-cutting units feature electric, automatic zeroing, ensuring precision and efficiency.
2) Designed for general cartons, this automatic zeroing device allows for precise alignment with just two trial prints, significantly reducing cardboard waste.
4. Dust removal device
1) Enhance printing quality with our brush dust removal device, which effectively removes impurities from the printed surface of the cardboard.
2) Achieve impeccable accuracy and efficiency with storage capabilities of up to 999 orders and automated alignment.
3) Enjoy the convenience of one-key alignment and slot size adjustments, streamlining your production process.
2. Printing part: (optional 1-4 color printing)
1. Printing Roller: Experience the pinnacle of precision with our expertly engineered printing roller.
1) Showcasing an outer diameter of 395mm, our roller includes a plate diameter of 405mm, ensuring optimal performance.
2) The surface is finely ground and enveloped in hard chrome plating for unparalleled durability.
3) Meticulously balanced for seamless operation, eliminating disruptions in your workflow.
4) Equipped with a ratchet-fixed plate rolling shaft for steadfast reliability.
5) Features a full plate hanging slot perfect for 9mm strips, streamlining your setup.
6) Experience effortless loading and unloading of printing plates with an electric foot switch enabling forward and reverse rotation.
2. Printing Roller: Another paragon of our superior technology.
1) With an outer diameter of 159mm, this roller sets the standard for precision.
2) Its surface is expertly ground and hard chrome plated, promising longevity and performance.
3) Flawlessly balanced for smooth, uninterrupted operation.
4) Enjoy precision with the manual adjustment of the roller gap dial, offering a range of 0-12mm.
3. Upper and Lower Rollers for Paper Feeding: Crafted for efficiency and speed.
1) The upper roller boasts a 99mm diameter and is built with a thick-walled steel pipe and quick-adjustment guide wheel.
2) The lower roller features a 156mm diameter, ground surface, and hard chrome plating for enhanced durability.
3) Manually adjust the gap dial of the paper feeding roller effortlessly, with a range of 0-12mm.
4. Steel Anilox Roller: Engineered for precision and consistency.
1) With an outer diameter of φ213, choose from mesh numbers 180 to 260 to suit your needs.
2) Its surface is expertly pressed, ground, and hard chrome plated for superior performance.
3) Achieve flawless, balanced, and smooth operation with consistent dots and uniform inking.
4) The wedge overrunning clutch ensures even ink distribution and easy cleaning.
5) Adjust the anilox gap dial manually for precise control.
5. Rubber Roller: Designed for optimal ink transfer.
1) With a robust outer diameter of φ200mm, this roller is built for performance.
2) Steel pipe wrapped in wear-resistant rubber and expertly balanced for longevity.
3) Specially ground for superior ink transfer, focusing on the middle and high parts.
4) Boasts a rubber hardness of 60-65 degrees for optimal resilience.
5) The Yunmo motor operates silently, enhancing your production environment.
6. Phase Adjustment Mechanism: Precision-engineered for exceptional control.
1) Incorporates a sophisticated planetary gear business structure.
2) Enjoy 360-degree electric digital adjustment of the printing phase, both during operation and at rest.
3) Lateral position adjustment is electric, with a distance range of ±10mm, ensuring perfect alignment.
7. Ink Circulation: Ensuring stable and efficient ink management.
1) Featuring a pneumatic diaphragm pump, it ensures a stable ink supply and offers quick, convenient maintenance.
2) The integrated ink filter removes impurities, maintaining your print quality.
8. Printing Phase Fixing Device: Precision and stability in every move.
1) Equipped with an electromagnetic clutch brake device for reliable performance.
2) When adjusting the phase, the brake mechanism maintains the original gear position and limits movement for precision.
9. Oil Supply Device: Designed for seamless operation.
1) With a mechanical oil pump, enjoy efficient oil supply circulation for continuous operation.
2) Our innovative circulating oil supply ensures that our gears receive uniform inking, perfectly balancing the oil level across each group to deliver seamless performance.
Three-die cutting section: Precision at its best, this section ensures impeccable die cutting quality and efficiency.
1. Die roller (lower roller): Crafted for excellence, this roller is the cornerstone of flawless die cutting.
1) With an outer diameter of φ360mm (excluding die), it epitomizes robust and precise engineering.
2) Constructed from superior cast steel, its surface is meticulously ground and hard chrome plated for enhanced durability.
3) Equipped with balanced adjustment technology, it significantly boosts operation stability for consistent performance.
4) The die fixing screw holes, spaced 50mm*50mm apart, are engineered for secure and precise alignment.
5) Designed for an applicable die height of 25.4mm, accommodating various cutting requirements.
6) Offers die cutting thickness options: 16mm for three-layer boards and 13mm-15mm for five-layer boards, providing versatility.
2. Rubber pad roller (upper roller): This essential component ensures even contact and precision in die cutting.
1) Its outer wall measures φ388.9mm, ensuring robust and consistent operation.
2) Made of premium cast steel, with a ground surface and hard chrome plating for optimal performance.
3) Balanced adjustment technology enhances operational stability, offering precision and reliability.
4) Features electric adjustment of the gap with the die roller, allowing for precise customization.
5) The pad boasts an 8mm thickness (outer diameter: φ404.9mm), with a width of 250mm, designed for optimal performance.
3. Transverse movement and repair device: Ingeniously designed for longevity and precision in die cutting.
1) Mechanical transverse movement up to 40mm with a floating device ensures uniform scale compensation and even wear.
2) The electric repair device enhances pad reuse by allowing for 3-4 repairs, increasing efficiency and lifespan.
3) A pneumatic automatic separation device for the die-cutting roller minimizes pad wear, extending service life.
4. Plate-free fixture: Revolutionizing productivity with swift, efficient die-cutting technology.
1) Fast interchangeable multi-functional die-cutting, eliminating the need for conventional templates for standard boxes.
2) Provides the same effect as thin knife slotting, offering significant production cost savings.
3) With 13 servo motors, it allows precise electric adjustment of pre-pressure, pressure lines, and knife ring size, featuring a one-key adjustment for slotting size based on cardboard dimensions.
4. Transmission gear: Engineered for superior performance, ensuring seamless and quiet operations.
1. Made of 40Cr high-quality alloy steel, our transmission gear is tempered, ground, and nitrided for maximum durability.
2. Offers six-level precision with smooth operation and low noise, maintaining color accuracy and reducing wear.
3. Keyless connection (expansion sleeve) for all transmission parts ensures elimination of connection gaps, perfect for long-term high-speed operations.
5. Oil supply device: Designed for optimal lubrication efficiency and maintenance of transmission accuracy.
1) Utilizes a mechanical oil pump for a consistent oil supply cycle, maintaining operational integrity.
2) Engineered for circulation oil supply, ensuring even oiling of gears and balanced oil levels for each group.
3) Features a closed spray lubrication system, maximizing transmission accuracy and extending the lifespan of the machinery.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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