Product Description
1. Paper Feeding Section:
Experience the future of carton printing with our revolutionary servo pressure-free extended paper feeding front edge system. Designed with precision, eliminate the need for cumbersome paper guide rubber rollers and embossing roller pressure feeding. Our advanced design ensures that cardboard seamlessly transitions to the printing roller via the front edge vacuum, perfectly synchronizing the power input gear of the intermittent divider with the vacuum paper guide wheel's outer circle. This innovation not only extends the auxiliary paper feeding time to its maximum but also simplifies the time adjustment operation, ensuring efficiency and ease of use.
Embrace cutting-edge technology with our French Martin inspired front edge paper feeding structure. The elegantly tilting tabletop, which lowers at the front and rises at the back during the lifting and feeding process, significantly reduces paper jams or damage to the cardboard's front end. Perfectly tailored for single corrugated and curved cardboard, the Martin bellows-a snail-type suction blower-focuses its power, providing robust suction even for high-strength and heavier cardboard. This ensures flawlessly straight paper feeding. The light-pressure bearing wheel frame design adeptly handles increased weight, enhancing the qualitative speed of the bellows in our pressure-free section, offering unparalleled performance.
Our pressure-free front edge paper feeding system is a game-changer, completely eradicating issues caused by paper guide rubber roller damage. The innovative design ensures that cardboard is impeccably preserved, maintaining nearly 100% of its physical integrity. This breakthrough offers carton manufacturers unparalleled flexibility in paper usage. With the elimination of the traditional paper guide rubber roller mechanism, our system provides unmatched protection for all cardboard during transport, achieving levels of care that other mechanisms simply cannot reach.
1. Machine Clutch:
1) Stay safe with our electric control machine clutch, featuring a continuous alarm bell operation during movement to prioritize operator safety.
2) Enhanced safety with our pneumatic interlocking device.
3) Discover efficiency with our main motor and fan, powered by energy-saving variable frequency motors and controllers, ensuring smooth starts and reliable motor protection.
2. Front Edge Paper Feeding System
1) Experience flawless paper feeding with our suction-assisted system, powered by a 7.5KW fan. Adjust the air volume effortlessly to match the cardboard's bending, ensuring smooth and uninterrupted feeding.
2) Achieve rapid and robust paper lifting and dropping, expertly driven by cylinders for maximum efficiency.
3) Enjoy the convenience of one-button electric adjustments for side baffle, front baffle, and rear baffle, streamlining your setup and operation.
4) Rely on durability with our Taiwan super-resistant front edge paper feeding wheel, designed for exceptional wear resistance and longevity.
5) Adapt to your needs with our interval paper feeding device, offering seamless switching between continuous or interval feeding modes.
6) Command control with our intuitive seven-inch computer touch screen, displaying production volume and counting alarms for a fully informed operation.
3. Automatic Zeroing Device
1), Enjoy precision with electric and automatic zeroing in both paper feeding and die-cutting units.
2), For general cartons, our automatic zeroing device allows precise adjustments in as little as two trial prints, significantly reducing cardboard waste.
4. Dust Removal Device
1) Enhance print quality with our brush dust removal device, effectively eliminating impurities from the printed surface of the cardboard.
2) Achieve perfect organization with a storage order capacity reaching 999, enabling accurate and efficient automatic alignment.
3) Simplify your workflow with one-key alignment and quick slot size adjustments, enhancing precision and speed.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Experience precision with an outer diameter of 395mm, expanding to 405mm when encompassing the plate's outer diameter.
2) Revel in superior quality with the steel pipe's surface expertly ground and enveloped in a protective layer of hard chrome plating, ensuring durability and enhanced performance.
3) Enjoy seamless operations with precision balance correction, facilitating smooth and efficient functionality.
4) Embrace reliability with our ratchet-fixed plate rolling shaft, designed for steadfast performance.
5) Discover versatility with a full plate hanging slot, optimized for 9mm hanging plate strips, accommodating diverse operational needs.
6) Benefit from user-friendly innovations; the foot switch facilitates effortless loading and unloading of printing plates through electric control for both forward and reverse rotations.
2. Printing roller:
1) The precision-engineered outer diameter of 159mm offers consistency and accuracy for all printing requirements.
2) The surface of the steel pipe boasts meticulous grinding combined with robust hard chrome plating, ensuring longevity and excellence.
3) Enjoy flawless functionality with balance correction that assures smooth and reliable operation.
4) Manual precision is at your fingertips with the gap dial on the printing roller, adjustable within a 0-12mm range for tailored outcomes.
3. Upper and lower rollers for paper feeding:
1) The upper roller features a 99mm outer diameter crafted from thick-walled steel pipe, complete with a rapid-adjustment paper guide wheel for quick transitions.
2) The lower roller, with a substantial outer diameter of 156mm, features thick-walled steel, expertly surface-ground and hard chrome plated for superior performance.
3) Tailor your operations with the paper feeding roller's manually adjustable gap dial, offering a 0-12mm adjustment range.
4. Steel anilox roller
1) The robust steel anilox roller presents a φ213 outer diameter, available in mesh numbers of 180, 200, 220, 240, and 260, offering customizable options.
2) Elevate your printing quality with a finely ground surface for the steel tube, reinforced by pressed mesh and hard chrome plating.
3) Achieve impeccable inking with balance correction that ensures smooth, consistent dot distribution and uniform ink application.
4) Enjoy precise ink distribution with the anilox roller, featuring a wedge overrunning clutch for even ink spread and efficient cleaning capabilities.
5) Manual anilox gap dial adjustment offers meticulous control for customized performance.
5. Rubber roller:
1) The robust rubber roller boasts a φ200mm outer diameter, engineered for high performance.
2) Enjoy extended durability with the steel pipe's surface wrapped in wear-resistant rubber, expertly balanced for optimum function.
3) Experience superior ink transfer with the specially ground design of the roller's middle and high areas, ensuring excellent outcomes.
4) The rubber's hardness, rated at 60-65 degrees, delivers the perfect balance of flexibility and strength.
5) The Yunmo motor delivers whisper-quiet operation, enhancing the overall efficiency and tranquility of your workspace.
6. Phase adjustment mechanism:
1) Harness the power of innovation with our planetary gear business structure, ensuring robust and precise phase adjustments.
2) Achieve perfect precision with our electric digital 360-degree phase adjustment, operational both while running and at rest.
3) Fine-tune your printing with the electric lateral position adjustment, offering a ±10mm adjustment range for precise alignment.
7. Ink circulation
1) Ensure stable and reliable ink supply with our pneumatic diaphragm pump, designed for convenience and ease of maintenance.
2) Maintain print integrity with our ink filter, expertly designed to capture and remove impurities for flawless results.
8. Printing phase fixing device:
1) Experience seamless operations with our electromagnetic clutch brake device, ensuring precision and control.
2) When adjustments are necessary, the brake mechanism securely holds the machine's position, keeping the original gear alignment intact for consistent quality.
9. Oil supply device:
1) Discover efficiency with our mechanical oil pump, ensuring a continuous and robust oil supply circulation for optimal machine performance.
2) Our state-of-the-art circulating oil supply system ensures that every gear is uniformly coated with ink, while maintaining a perfectly balanced oil level across each group, enhancing the seamless operability of your machinery.
Three-die cutting section: A marvel of engineering designed to deliver unparalleled precision and efficiency in die-cutting operations.
1. Die roller (lower roller): An essential component, expertly crafted to guarantee optimal performance.
1) With an impressive outer diameter of φ360mm (excluding the die), this roller is engineered for maximum durability and efficiency.
2) Constructed from cast steel, this roller's surface is meticulously ground and hard chrome plated, offering superior strength and longevity.
3) The roller is precisely balanced for enhanced operational stability, ensuring smooth and consistent performance.
4) Die fixing screw holes are strategically spaced at 50mm*50mm, facilitating quick and secure attachments.
5) Designed for a die height of 25.4mm, this component caters to a wide range of applications.
6) Die cutting thicknesses are optimized: 16mm for three-layer boards, and 13mm-15mm for five-layer boards, providing versatility and efficiency.
2. Rubber pad roller (upper roller): A pivotal feature that ensures precision and reliability.
1) With an outer wall diameter of φ388.9mm, this roller is robustly designed to withstand rigorous use.
2) Fabricated from cast steel and finished with a hard chrome plate, this roller offers unparalleled durability and performance.
3) Expertly balanced, the roller promotes operational stability and reduced vibration during use.
4) Electrically adjustable gap between the die roller ensures precise control and adaptability during operations.
5) The pad thickness measures 8mm, with an outer diameter of φ404.9mm and a width of 250mm, perfectly tailored for optimal performance.
3. Transverse movement and repair device: Innovatively designed for extended pad life and consistent die-cutting quality.
1) A mechanical transverse movement of 40mm with a floating device, this system automatically compensates for line speed, ensuring uniform die-cutting pad wear and extended service life.
2) The electric repair device significantly enhances pad reuse, allowing it to be efficiently repaired 3-4 times, promoting sustainability and cost savings.
3) The pneumatic automatic separation device for die-cutting rollers minimizes pad wear, further extending their longevity.
4. Plate-free fixture: A revolutionary system for swift and versatile die-cutting operations.
1) This fixture enables rapid, multi-functional die-cutting without the need for templates, streamlining processes for conventional boxes.
2) Achieves the same precision as thin knife slotting, significantly reducing production costs while maintaining high-quality results.
3) Equipped with 13 servo motors for electric adjustment of pre-pressure, pressure lines, and knife ring sizes, this system simplifies slotting size adjustments by inputting dimensions, offering convenience at the touch of a button.
4. Transmission gear: Engineered for precision, durability, and smooth performance.
1. Crafted from premium 40Cr alloy steel, tempered, ground, and nitrided, these gears offer exceptional strength and reliability.
2. Featuring six-level precision, these gears ensure smooth operation, low noise, and high hardness (HRC55-60), guaranteeing long-lasting accuracy in printing color.
3. The keyless connection of transmission parts (shaft and gear) eliminates connection gaps, making it ideal for long-term, high-speed operations with large torque demands.
5. Oil supply device: A sophisticated system to maintain optimal machine performance.
1) Featuring a mechanical oil pump, the oil supply cycle is meticulously engineered for efficiency and consistency.
2) Our circulation oil supply system ensures even oiling of gears, with perfectly balanced oil levels across each group, enhancing the machine's operability and longevity.
3) Utilizing a closed spray lubrication system, this device guarantees transmission accuracy and extends the lifespan of your machinery.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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