Product Description
1. Paper feeding section:
Experience the state-of-the-art technology in paper feeding with our servo pressure-free extended paper feeding front edge. This revolutionary design eliminates the need for paper guide rubber rollers and embossing rollers, allowing the cardboard to glide effortlessly to the printing roller through the innovative front edge vacuum system. The power input gear of the intermittent divider aligns perfectly with the vacuum paper guide wheel's outer circle, ensuring unmatched precision. With the complexity of adjusting paper guide pressure feeding now a thing of the past, enjoy extended auxiliary paper feeding times and simplify your operations with seamless paper feeding time adjustments.
Our paper feeding section is engineered with the sophisticated French Martin front edge paper feeding structure. The unique tilting lifting table top-lower in the front and higher in the back during the lift-significantly reduces the risk of paper jams and cardboard damage, making it ideal for single corrugated and curved cardboard. The snail-type Martin bellows suction blower offers concentrated, powerful suction, effortlessly handling high-strength and heavier cardboard, ensuring precision and preventing oblique movements. The ingenious light-pressure bearing wheel frame design minimizes weight during high stacking, enhancing the bellows' performance and ensuring flawless operation.
The breakthrough pressure-free front edge paper feeding system is designed to protect the integrity of your cardboard. Bid farewell to the hazards of paper guide rubber roller damage-our system preserves the cardboard's physical attributes nearly 100%, offering manufacturers an unparalleled selection of paper usage. By eliminating the paper guide rubber roller mechanism, we guarantee all transported cardboards remain pristine, achieving a level of protection unattainable by other systems.
1. Machine clutch:
1) Safety is paramount with our electric control machine clutch alarm bell, which rings continuously during movement to ensure operator awareness and protection.
2) Pneumatic interlocking device
3) The main motor and fan are equipped with cutting-edge variable frequency motors and controllers, delivering energy efficiency, smooth starting, and critical motor start protection.
2. Front edge paper feeding system
1) Elevate your paper feeding with suction-assisted technology, boasting a robust 7.5KW fan. Adjust the air volume with ease to accommodate varying degrees of cardboard bending, ensuring impeccable feed consistency.
2) Experience swift and powerful performance with cylinder-driven paper lifting and dropping, designed for maximum efficiency.
3) Enjoy the convenience of one-button electric adjustment for the side, front, and rear baffles, offering precise control over your operations.
4) The Taiwan super-resistant front edge paper feeding wheel is the epitome of durability and wear-resistance, ensuring long-lasting service.
5) Tailor your operations with the interval paper feeding device, offering the flexibility of continuous or interval feeding based on your specific needs.
6) Take command with a seven-inch computer touch screen control, showcasing production volumes and offering a counting alarm for streamlined monitoring.
3. Automatic zeroing device
1), Experience automation at its best with electric and automatic zeroing in both the paper feeding and die-cutting units, enhancing precision and efficiency.
2), Optimize your production with the general carton's automatic zeroing device. Adjust to the correct position in just two trial prints, minimizing cardboard waste and maximizing output.
4. Dust removal device
1) Elevate your printing quality with our brush dust removal device, expertly removing impurities from the cardboard's printed surface.
2) Experience exceptional storage capabilities with a capacity for 999 orders, coupled with accurate and efficient automatic alignment.
3) Simplify your workflow with one-key alignment and effortless slot size adjustments.
2. Printing part: (optional 1-4 color printing)
1. Printing roller: A critical component engineered for precision and durability, ensuring flawless printing execution.
1) The outer diameter is: 395mm, (including the outer diameter of the plate: 405mm). Meticulously crafted to deliver optimal printing surface area.
2) The surface of the steel pipe is expertly ground and hard chrome plated, promising exceptional durability and protection.
3) Balance correction is performed for smooth operation. Engineered for seamless and efficient performance without disruptions.
4) Ratchet fixed plate rolling shaft. Designed to enhance the stability and precision in the printing process.
5) Full plate hanging plate slot, suitable for 9mm hanging plate strips. Flexible and adaptable to various plate configurations.
6) Loading and unloading printing plates, the foot switch is electrically controlled for forward and reverse rotation, simplifying operation.
2. Printing roller: A vital element ensuring the seamless transfer of ink onto substrates.
1) The outer diameter is 159mm, precisely tailored to offer consistent print quality.
2) The surface of the steel pipe is ground and hard chrome plated, enhancing its resistance to wear and tear.
3) Balance correction, smooth operation. Engineered to perform flawlessly under continuous use.
4) Manual adjustment of the gap dial of the printing roller, adjustment range 0-12mm. Offers precise control for exceptional results.
3. Upper and lower rollers for paper feeding: Essential for effective and smooth paper handling.
1) The outer diameter of the upper roller is 99mm, thick-walled steel pipe. Equipped with a quick-adjustment paper guide wheel for seamless operation.
2) The lower roller, outer diameter 156mm, thick-walled steel pipe, surface grinding, hard chrome plating. Designed for enhanced durability.
3) Manual adjustment of the gap dial of the paper feeding roller, adjustment range 0-12mm. Ensures precise paper handling adjustments.
4. Steel anilox roller: A sophisticated component for consistent ink distribution, integral to high-quality printing.
1) The outer diameter is φ213 (mesh number: 180, 200, 220, 240, 260). (Mesh number optional) Allows for customizable ink distribution.
2) The surface of the steel tube is ground, the mesh is pressed, and hard chrome plated for enduring performance.
3) Balance correction ensures smooth operation, consistent dots, and uniform inking. Perfect for high-precision printing tasks.
4) The anilox roller is equipped with a wedge overrunning clutch to evenly distribute ink and wash ink, enhancing reliability.
5) Manual adjustment of the anilox gap dial. Provides control for precise ink application and uniform results.
5. Rubber roller: Key to achieving impeccable ink transfer with its unique composition and design.
1) The outer diameter is φ200mm, designed for maximum coverage and efficiency.
2) The surface of the steel pipe is wrapped with wear-resistant rubber and balanced for longevity and consistent performance.
3) The rubber roller is specially ground in the middle and high parts, and the ink transfer effect is good, meeting the standards of excellence.
4) The rubber hardness is 60-65 degrees, precisely calibrated to optimize ink transfer.
5) The Yunmo motor uses a silent motor, ensuring peaceful and efficient operation without compromising power.
6. Phase adjustment mechanism: Critical for precision and adaptability to different printing needs.
1) Planetary gear business structure, designed for robust performance.
2) Printing phase electric digital 360-degree adjustment (operating and stopping can be adjusted), offering unparalleled flexibility.
3) Electric adjustment of lateral position, adjustment distance ±10mm, allowing for meticulous alignment control.
7. Ink circulation: Ensures a steady flow of ink for uninterrupted operations.
1) Pneumatic diaphragm pump, stable ink supply, convenient and quick operation and maintenance. Optimized for efficiency.
2) Ink filter, filter impurities. Guarantees purity and quality of the ink throughout the process.
8. Printing phase fixing device: Maintains precision and stability during printing.
1) Electromagnetic clutch brake device, crucial for reliable stopping and starting functions.
2) When the machine is separated to adjust the phase, the brake mechanism limits the operation of the machine and maintains the original gear position fixed point, ensuring consistency.
9. Oil supply device: Vital for the lubrication and smooth operation of machinery components.
1) Mechanical oil pump (oil pump oil supply circulation) efficiently maintains the lubrication flow for optimal performance.
2) The circulating oil supply system ensures that gears receive consistent inking, while maintaining a balanced oil level across all groups for optimal performance.
Three-die cutting section
1. Die roller (lower roller)
1) Featuring an outer diameter of φ360mm (excluding die), crafted for precision and reliability.
2) Constructed from durable cast steel, this roller boasts a surface that is both ground and hard chrome plated for enhanced longevity.
3) Engineered with balanced adjustment capabilities, it significantly boosts operational stability.
4) Designed with die fixing screw holes spaced perfectly at 50mm*50mm to ensure precise alignment.
5) Supports an applicable die height of 25.4mm, accommodating various operational needs.
6) Capable of die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, offering versatile application.
2. Rubber pad roller (upper roller)
1) Crafted with an outer wall diameter of φ388.9mm to guarantee robust performance.
2) Made from premium cast steel, with a surface that is expertly ground and hard chrome plated for superior durability.
3) Incorporates balanced adjustment to enhance operational stability.
4) Features electric adjustment capabilities for precise gap control with the die roller.
5) Equipped with a pad thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm for optimal efficiency.
3. Transverse movement and repair device:
1) Includes a mechanical transverse movement of 40mm and a floating device that automatically compensates for line speed, ensuring uniform die-cutting and extended pad lifespan.
2) An electric repair device enhances the reuse rate of pads, allowing for 3-4 efficient repairs.
3) The pneumatic automatic separation device on the die-cutting roller minimizes pad wear, significantly prolonging service life.
4. Plate-free fixture:
1) Facilitates fast, interchangeable, multi-function die-cutting without the need for conventional templates, streamlining the process for standard boxes.
2) Delivers results comparable to thin knife slotting, effectively reducing production costs.
3) Features 13 servo motors for electric adjustment of pre-pressure, pressure line, and plate-free knife ring size with a knife line separation structure. Allows effortless one-key slotting size adjustment through simple inputs of the cardboard's length, width, and height.
4. Transmission gear:
1. Manufactured from 40Cr high-quality alloy steel, showcasing properties of tempering, grinding, and nitriding.
2. Offers six-level precision with silky smooth operation, low noise, and a hardness rating of HRC55-60. This ensures long-lasting performance and consistent printing color accuracy.
3. The entire machine's transmission parts (shaft and gear connections) utilize a keyless connection with expansion sleeves to eradicate connection gaps, making it perfect for long-term high-speed operations under large torque.
5. Oil supply device:
1) Features a mechanical oil pump ensuring a thorough oil supply cycle.
2) Provides circulation oil supply, ensuring each gear is uniformly oiled and that the oil level across each group remains balanced.
3) Utilizes a closed spray lubrication system to guarantee transmission accuracy and extend the lifespan of components.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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