Product Description
1. Paper Feeding Section:
Experience the cutting-edge technology of our servo, pressure-free extended paper feeding system. By utilizing a design that requires no paper guide rubber rollers or embossing rollers, cardboards are seamlessly delivered to the printing roller via the innovative front edge vacuum system. The paper feeding segment's power input gear is synchronized with the vacuum paper guide wheel's outer circle, eliminating the need for continuous adjustments. This sophisticated design extends auxiliary paper feeding time to maximum efficiency, ensuring effortless and straightforward paper feeding time adjustments.
Our paper feeding section is designed with precision, adopting the reputable French Martin front edge paper feeding structure. The tabletop tilting lifting mechanism efficiently completes paper feeding, with its low-front and high-back lifting process significantly minimizing paper jams and damage. This feature is perfectly suited for single corrugated and curved cardboard. The Martin bellows, a snail-type suction blower, amplifies suction on high-strength and heavy cardboards, ensuring steady feeding without slippage. The light-pressure bearing wheel frame design, reducing weight load during high stacking, further enhances the bellows' speed and performance in the pressure-free segment.
Embrace the future of carton manufacturing with our revolutionary pressure-free front edge paper feeding system. This innovation eradicates the common issue of cardboard damage caused by paper guide rubber rollers, preserving the cardboard's physical integrity to nearly perfect standards. By eliminating the traditional paper guide roller mechanism, all cardboards are safeguarded against transportation damage, achieving a feat that remains unmatched by other front edge mechanisms. This breakthrough provides carton manufacturers with unprecedented flexibility in paper selection.
1. Machine Clutch:
1) Enhance operational safety with our advanced electric control machine clutch, equipped with a continuous ringing alarm bell to keep operators alert during movement.
2) Pneumatic Interlocking Device
3) Our sophisticated main motor and fan system feature variable frequency motors and controllers, optimizing energy consumption, ensuring smooth startups, and incorporating a motor start protection device for added safety.
2. Front Edge Paper Feeding System
1) Achieve flawless paper feeding with our suction-assisted system. Powered by a 7.5KW fan, the adjustable air volume caters to the cardboard's bending degree, ensuring a seamless process.
2) Experience rapid, robust paper lifting and dropping, driven by powerful cylinders.
3) Effortlessly configure your production setup with our one-button electric adjustment for side, front, and rear baffles.
4) Featuring Taiwan's super-resistant front edge paper feeding wheel, our system guarantees durability and wear resistance for prolonged use.
5) Choose between continuous or interval paper feeding with our versatile interval paper feeding device, tailored to meet your specific needs.
6) Streamline operations with the seven-inch computer touch screen control, displaying production volume and providing a convenient counting alarm.
3. Automatic Zeroing Device
1) Enhance precision with our electric and automatic zeroing in the paper feeding and die-cutting units.
2) Minimize cardboard waste with our automatic zeroing device for general cartons, allowing for correct position adjustment with just two trial prints.
4. Dust Removal Device
1) Improve print quality with our state-of-the-art brush dust removal device, designed to eliminate extensive impurities from the cardboard's printed surface.
2) Store up to 999 orders with our high-capacity storage system, ensuring precise and efficient automatic alignment.
3) Simplify operations with one-key alignment and easy slot size adjustments.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Discover the precision of our machinery with an outer diameter of 395mm, extending to 405mm when including the plate's outer diameter, designed for exceptional performance.
2) The steel pipe surfaces are masterfully ground and hard chrome plated, ensuring robustness and long-lasting durability.
3) Impeccable balance correction ensures seamless and uninterrupted operation, providing you with consistent, high-quality performance.
4) Featuring a ratchet fixed plate rolling shaft that offers stability and precision during operation.
5) The full plate hanging slot accommodates 9mm hanging plate strips, offering versatility to meet diverse printing needs.
6) Effortlessly load and unload printing plates with our electrically controlled foot switch for forward and reverse rotation, enhancing operational efficiency.
2. Printing roller:
1) The printing roller boasts an outer diameter of 159mm, designed to enhance your printing tasks with precision and reliability.
2) Experience superior quality with ground surfaces and hard chrome plating for enduring performance.
3) Balance correction guarantees smooth, flawless operation, ensuring perfect print quality every time.
4) Easily manually adjust the printing roller's gap dial within a 0-12mm range for tailored printing results.
3. Upper and lower rollers for paper feeding:
1) The upper roller features a 99mm outer diameter with thick-walled steel pipe, and a quick-adjustment paper guide wheel for optimized paper handling.
2) With a 156mm outer diameter, the lower roller is crafted from thick-walled steel pipe, offering surface grinding and hard chrome plating for superior durability.
3) Enjoy the convenience of manual adjustment for the paper feeding roller gap dial, with an adjustment range of 0-12mm, for precise control.
4. Steel anilox roller
1) Our steel anilox roller has a commanding outer diameter of φ213, with optional mesh numbers ranging from 180 to 260, catering to your specific needs.
2) The steel tube's surface is expertly ground, with mesh impressions, hard chrome plating, and a polished finish for superb inking performance.
3) Balance correction ensures smooth, consistent operation with uniform dots and even inking for flawless print quality.
4) Equipped with a wedge overrunning clutch, the anilox roller efficiently distributes ink and facilitates easy cleaning.
5) Manual adjustment of the anilox gap dial provides precise control over inking processes.
5. Rubber roller:
1) The rubber roller impresses with an outer diameter of φ200mm, designed for optimal performance.
2) It features a wear-resistant rubber surface wrapped around a steel pipe and balanced for enhanced durability and smooth performance.
3) Specially ground in the middle and high parts, the rubber roller ensures excellent ink transfer effects for superior print outcomes.
4) Experience the ideal rubber hardness of 60-65 degrees, striking a balance between flexibility and durability.
5) The Yunmo motor operates silently, providing a quiet and efficient working environment.
6. Phase adjustment mechanism:
1) Our innovative planetary gear business structure ensures precision and reliability in phase adjustments.
2) Enjoy the convenience of electric digital 360-degree adjustment of the printing phase, even while operating or stopping, for seamless control.
3) Electric lateral position adjustments up to ±10mm allow for flexible and accurate positioning.
7. Ink circulation
1) The pneumatic diaphragm pump provides a stable ink supply, offering convenient and swift operation and maintenance.
2) Ensure pristine ink quality with our ink filter, designed to effectively filter out impurities.
8. Printing phase fixing device:
1) The electromagnetic clutch brake device secures the phase, ensuring precise operation.
2) The brake mechanism limits machine movement during phase adjustments, preserving the original gear position for accuracy.
9. Oil supply device:
1) Our reliable mechanical oil pump ensures a consistent oil supply circulation, maintaining optimal machine performance.
2) Our advanced circulating oil supply system ensures that the gears are inked with perfect uniformity, while maintaining a balanced oil level across all groups. This feature significantly boosts both performance and durability.
Three-die cutting section
1. Die roller (lower roller)
1) The substantial outer diameter of φ360mm (excluding die) ensures robust die cutting performance.
2) Meticulously crafted from cast steel, with a surface that is expertly ground and hard chrome plated, ensuring longevity and precision.
3) The balanced adjustment feature enhances operational stability, providing seamless and efficient functionality.
4) Die fixing screw holes are strategically spaced at 50mm*50mm for optimal fastening and alignment.
5) Designed to accommodate a die height of 25.4mm, allowing for versatile application.
6) Die cutting thickness specifications: 16mm for three-layer boards and variable 13mm-15mm for five-layer boards, ensuring flexibility and precision.
2. Rubber pad roller (upper roller)
1) Features a robust outer wall with a diameter of φ388.9mm, ensuring durability and resilience.
2) Constructed from cast steel with a ground surface and hard chrome plating for enhanced longevity and accuracy.
3) Balanced adjustment feature ensures smoother operation and increased stability.
4) Electric adjustment offers precise gap control between the rubber pad roller and the die roller, maximizing efficiency and output quality.
5) The pad boasts a thickness of 8mm, with an outer diameter of φ404.9mm and a width of 250mm, providing optimal contact and performance.
3. Transverse movement and repair device:
1) Featuring a 40mm mechanical transverse movement and floating device, it automatically compensates for line speed, ensuring even wear of the die-cutting pad and extending its service life.
2) The electric repair device significantly enhances the reuse rate of pads, allowing for 3-4 repair cycles and maximizing resource efficiency.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear, thereby extending the pad's lifespan and ensuring consistent performance.
4. Plate-free fixture:
1) Empowered with rapid interchangeable die-cutting capabilities and multifunctionality, it eliminates the need for templates on conventional boxes, streamlining operations.
2) Delivers the same precise results as thin knife slotting, effectively reducing production costs while maintaining high quality.
3) Featuring 13 servo motors for precise electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size. With a user-friendly interface, users can effortlessly adjust slotting size by simply inputting the cardboard's length, width, and height.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, tempered, ground, and subjected to nitriding for exceptional hardness and longevity.
2. Our six-level precision gears ensure smooth operation with minimal noise. With a hardness range of HRC55-60, they promise exceptional durability and maintain print color accuracy over extended periods.
3. The machine boasts a keyless connection system (expansion sleeve) for the transmission parts, eliminating connection gaps and supporting high-speed, high-torque operations over the long term.
5. Oil supply device:
1) Features a mechanical oil pump with a strategically designed oil supply cycle for optimal lubrication.
2) The circulation oil supply system ensures even oiling of gears and balanced oil levels across all groups, enhancing performance and efficiency.
3) Our closed spray lubrication system guarantees precise transmission and extends the lifespan of the machinery by maintaining optimal lubrication.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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