Product Description
1. Paper Feeding Section:
Experience the sophistication of our servo pressure-free extended paper feeding front edge system, uniquely engineered with innovative design! This streamlined process eliminates the need for cumbersome paper guide rubber rollers and embossing roller pressure feeding. Through our advanced vacuum technology, the cardboard seamlessly transitions to the printing roller, optimizing efficiency. The power input gear of the intermittent divider is aligned precisely with the outer circle of the vacuum paper guide wheel. By removing the need for pressure adjustments, we extend auxiliary paper feeding time to its maximum potential, simplifying operational adjustments immensely.
Our paper feeding section proudly incorporates the acclaimed French Martin front edge feeding structure, featuring an ingeniously tilting tabletop. During operation, this lifting tabletop is intelligently low in front and elevated at the rear, significantly minimizing the risk of paper jams and potential damage. Perfectly suited for single and curved corrugated cardboard, the Martin bellows system is equipped with a snail-type suction blower, delivering unparalleled suction power for high-strength and heavier cardboards. This ensures precise alignment during feeding. Our light-pressure bearing wheel frame design supports effortless lifting and lowering of the table, enhancing the bellows' speed in the pressure-free section for an impeccable experience.
Introducing our revolutionary pressure-free front edge paper feeding system, meticulously designed to prevent damage to your cardboard! Say goodbye to the wear and tear caused by traditional paper guide rollers. Our system maintains your cardboard's physical integrity almost entirely, offering carton manufacturers an expanded range of paper choices. By eliminating the conventional paper guide rubber roller mechanism, every piece of cardboard is shielded from potential damage during transport, achieving what other systems could only dream of.
1. Machine Clutch:
1) Our cutting-edge electric control machine clutch features a continuous alarm bell during operation, ensuring absolute safety and peace of mind for the operator.
2) Equipped with a robust pneumatic interlocking device for enhanced security.
3) The main motor and fan are driven by a sophisticated variable frequency motor and controller, promoting energy efficiency. This system ensures smooth startups and includes a motor start protection device for added safety.
2. Front Edge Paper Feeding System
1) Benefit from our suction-assisted paper feeding system powered by a 7.5KW fan, featuring adjustable air volume to accommodate cardboard bendability, ensuring uninterrupted paper feeding.
2) Experience swift and powerful paper lifting and dropping operations, expertly driven by cylinders.
3) Achieve effortless precision with one-button electric adjustments for side, front, and rear baffles.
4) Featuring a super-resistant front edge paper feeding wheel from Taiwan, renowned for its durability and wear resistance.
5) The interval paper feeding device offers flexibility with options for continuous or interval feeding, tailored to meet specific needs.
6) Manage effortlessly with a seven-inch computer touch screen control, displaying production volume and counting alarms for smooth operations.
3. Automatic Zeroing Device
1) Both paper feeding and die-cutting units boast electric and automatic zeroing capabilities, ensuring precision.
2) Our automatic zeroing device for general cartons allows for adjustment to the correct position within two trial prints, significantly reducing cardboard waste.
4. Dust Removal Device
1) Our innovative brush dust removal device efficiently clears large impurities from the printed surface of the cardboard, elevating printing quality to new heights.
2) Store up to 999 orders with our system, guaranteeing precise and efficient automatic alignment.
3) Simplify slot size adjustments and alignments with our intuitive one-key systems.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The grandly engineered outer diameter measures 395mm, with a commanding plate inclusion extending to 405mm.
2) The surface of the resilient steel pipe is meticulously ground and elegantly hard chrome plated, ensuring durability and a refined polish.
3) Balance correction is expertly executed for seamlessly smooth and uninterrupted operation.
4) Secure ratchet fixed plate ensures steadfast rolling on the shaft.
5) Comprehensive full plate hanging slot, designed to perfectly accommodate 9mm hanging plate strips.
6) Effortless loading and unloading of printing plates with an electrically controlled foot switch, allowing for precise forward and reverse rotations.
2. Printing roller:
1) The robust outer diameter stands at 159mm to ensure optimal performance.
2) The steel pipe's surface is finely ground and flawlessly hard chrome plated, exemplifying excellence in craftsmanship.
3) Precision balance correction for a smooth and flawless operational experience.
4) Manual adjustment of the gap dial for the printing roller, with a precise adjustment range of 0-12mm.
3. Upper and lower rollers for paper feeding:
1) The upper roller boasts an outer diameter of 99mm, constructed from thick-walled steel pipe, and outfitted with a quick-adjustment paper guide wheel for streamlined efficiency.
2) The lower roller, featuring an outer diameter of 156mm, is crafted from thick-walled steel pipe, expertly surface-ground, and adorned with hard chrome plating.
3) Manual adjustment of the gap dial for the paper feeding roller, with a versatile adjustment range of 0-12mm.
4. Steel anilox roller
1) With an impressive outer diameter of φ213, this roller offers a comprehensive selection of mesh numbers: 180, 200, 220, 240, 260, tailored to your needs.
2) The steel tube surface is expertly ground, with the mesh meticulously pressed, and completed with hard chrome plating for superior durability.
3) Meticulously executed balance correction ensures smooth operation, consistent dot production, and uniform inking across the board.
4) The anilox roller is innovatively equipped with a wedge overrunning clutch, facilitating even ink distribution and efficient ink washing.
5) Manual adjustment of the anilox gap dial to meet precise requirements.
5. Rubber roller:
1) Featuring a formidable outer diameter of φ200mm.
2) The steel pipe's surface is enveloped in wear-resistant rubber, expertly balanced for lasting performance.
3) The rubber roller is meticulously ground at the center and high points, enhancing the ink transfer effect remarkably.
4) Rubber hardness is finely optimized at 60-65 degrees, ensuring optimal functionality.
5) The Yunmo motor employs a whisper-quiet motor for serene operation.
6. Phase adjustment mechanism:
1) Designed with a planetary gear business structure for outstanding functionality.
2) Enable electric digital 360-degree adjustment of the printing phase, functional both during operation and at rest.
3) Electrically adjust the lateral position with a generous adjustment distance of ±10mm.
7. Ink circulation
1) Equipped with a pneumatic diaphragm pump, offering a stable ink supply and user-friendly operation and maintenance.
2) Features an ink filter to proficiently remove impurities.
8. Printing phase fixing device:
1) Integrated with an electromagnetic clutch brake device for secure functionality.
2) When the machine undergoes phase adjustments, the brake mechanism ingeniously limits operation, preserving the original gear position fixed point.
9. Oil supply device:
1) Incorporates a mechanical oil pump, ensuring comprehensive oil supply circulation for optimal performance.
2) Our sophisticated circulating oil supply system ensures that the gears receive a perfectly even coat of ink, while maintaining a balanced oil level across each group for optimal performance.
Welcome to our cutting-edge Three-die Cutting Section,
1. The Die Roller (Lower Roller) is meticulously crafted for precision and durability,
1) With an impressive outer diameter of φ360mm (excluding die), it stands ready to meet your die-cutting needs.
2) Constructed from premium cast steel, its surface is expertly ground and finished with hard chrome plating for enhanced longevity.
3) The roller's balanced adjustment ensures superior operational stability, making your processes smoother than ever.
4) Designed with precision, the die fixing screw holes are spaced at 50mm*50mm intervals for ease of use.
5) Compatible with dies of height 25.4mm, providing versatility for various cutting applications.
6) Achieve die cutting thickness of 16mm for three-layer boards, and between 13mm-15mm for five-layer boards, offering excellent adaptability.
2. The Rubber Pad Roller (Upper Roller) is engineered for efficiency and longevity,
1) Boasting an outer wall diameter of φ388.9mm, it promises robust performance.
2) Fashioned from high-grade cast steel, its surface is polished and hard chrome plated to withstand rigorous use.
3) With balanced adjustment, the roller ensures exceptional stability throughout operation.
4) Featuring electric adjustment, seamlessly modify the gap with the die roller for precision work.
5) The pad's thickness of 8mm, with an outer diameter of φ404.9mm and a width of 250mm, provides a reliable and durable cushioning surface.
3. Our Transverse Movement and Repair Device is designed for ultimate functionality,
1) With a mechanical transverse of 40mm and a floating device, this unit automatically adjusts line speed to ensure even die-cutting pad wear, significantly extending service life.
2) The electric repair device enhances pad reuse, allowing for 3-4 repairs and maximizing value.
3) The innovative die-cutting roller pneumatic automatic separation device reduces pad wear, thereby prolonging its service life.
4. Discover efficiency with our Plate-free Fixture,
1) Experience quick, interchangeable die-cutting with multi-functional capabilities, eliminating the need for templates with conventional boxes.
2) Achieve the same precision as thin knife slotting, optimizing production costs effectively.
3) With 13 servo motors, electrically adjust pre-pressure, pressure line, and plate-free knife ring size, and easily configure slotting size by inputting cardboard dimensions for user-friendly operation.
4. The Transmission Gear is the core of smooth and silent operation,
1. Crafted from 40Cr high-quality alloy steel, it is tempered, ground, and nitrided for superior strength and longevity.
2. With six-level precision, enjoy smooth operation with low noise, and hardness ranging from HRC55-60, ensuring long-lasting color accuracy in printing.
3. All machine transmission components, including shaft and gear connections, feature keyless expansion sleeve connections to eliminate gaps, ideal for high-speed, high-torque operation.
5. The Oil Supply Device is engineered for optimal lubrication,
1) Featuring a mechanical oil pump, experience a seamless oil supply cycle that keeps your machinery running smoothly.
2) Our circulation oil supply ensures that gears are uniformly oiled and each group maintains a balanced oil level, enhancing efficiency.
3) The closed spray lubrication system guarantees precision and longevity in transmission performance.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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