Product Description
1. Paper feeding section:
Our innovative servo pressure-free extended paper feeding front edge system revolutionizes the way paper is fed by eliminating the need for traditional paper guide rubber rollers and embossing rollers. With direct cardboard transfer to the printing roller via the vacuum mechanism, the need for pressure feeding is completely bypassed. This seamless design ensures prolonged auxiliary paper feeding time and simplifies the paper feeding time adjustments, making your operations smoother and more efficient.
The paper feeding section incorporates the advanced French Martin front edge paper feeding structure. Its ingeniously designed tilting tabletop mechanism ensures seamless paper feeding by minimizing the risk of jams and damage, making it ideal for single and curved corrugated cardboards. The snail-type suction blower with intensified suction power guarantees precision feeding without deviation. Our innovative lifting and lowering system, featuring a light-pressure bearing wheel frame, effortlessly accommodates even high stacks, reducing load and enhancing the blower's performance for unparalleled efficiency.
Experience the next evolution of paper feeding with our pressure-free front edge system, designed to eliminate cardboard damage caused by traditional mechanisms. This revolutionary design maintains the integrity of cardboard's physical properties, offering manufacturers the flexibility and protection they need. By removing the paper guide rubber roller, we ensure total cardboard preservation, achieving goals unattainable by other systems on the market.
1. Machine clutch:
1) Stay safe with our electric control machine clutch alarm, which sounds consistently during operation to ensure operator protection.
2) Enhanced safety with our pneumatic interlocking device.
3) The main motor and fan are equipped with high-efficiency variable frequency technology, ensuring energy-saving operations, smooth startups, and comprehensive motor start protection.
2. Front edge paper feeding system
1) Experience smooth, hassle-free paper feeding with our suction-assisted system. The adjustable 7.5KW fan allows for precise air volume control, tailored to your cardboard's bending degree for optimal performance.
2) Benefit from rapid, powerful paper lifting and dropping, driven by robust cylinders.
3) Enjoy effortless operation with one-button electric adjustments for side, front, and rear baffles.
4) Durable and reliable, our Taiwan super-resistant front edge paper feeding wheel is built to withstand rigorous use.
5) Customize your workflow with our interval paper feeding device, offering the flexibility to choose between continuous and interval modes based on your needs.
6) Gain full control with our intuitive seven-inch computer touch screen, complete with production volume display and counting alarm.
3. Automatic zeroing device
1) Achieve precision with electric and automatic zeroing for both paper feeding and die-cutting units.
2) Reduce waste with our automatic zeroing device for general cartons, ensuring accuracy with just two trial prints.
4. Dust removal device
1) Elevate your printing quality with our brush dust removal device, effectively clearing impurities from the cardboard's printed surface.
2) Manage your storage efficiently with a capacity of up to 999 orders, ensuring fast and accurate automatic alignment.
3) Simplify your operations with one-key alignment and one-key slot size adjustment.
2. Printing part: (optional 1-4 color printing)
1. Printing Roller: A marvel of engineering precision.
1) The outer diameter is meticulously designed at 395mm, expanding to 405mm with the plate, ensuring unparalleled efficiency.
2) The steel pipe's surface, expertly ground and hard chrome plated, promises durability and a flawless finish.
3) With balance correction, enjoy an unbeatably smooth operation, enhancing your printing experience.
4) Equipped with a ratchet fixed plate rolling shaft for reliability in every turn.
5) The full-plate hanging slot is crafted for 9mm hanging plate strips, offering flexibility and ease.
6) Loading and unloading is a breeze, thanks to the foot switch with electric control for seamless forward and reverse rotation.
2. Printing Roller: A perfect synergy of innovation and functionality.
1) Its outer diameter is precisely crafted at 159mm to meet exacting standards.
2) The steel pipe, ground and hard chrome plated, stands as a testament to quality and endurance.
3) Experience smooth operation with balance correction, ensuring impeccable prints every time.
4) With a manual gap dial adjustment ranging from 0-12mm, tailor your printing needs effortlessly.
3. Upper and Lower Rollers for Paper Feeding: Efficiency redefined.
1) The upper roller's 99mm outer diameter, with thick-walled steel, ensures robust performance, complemented by a quick-adjustment paper guide wheel.
2) The lower roller, featuring a 156mm outer diameter, boasts a thick-walled steel pipe with surface grinding and hard chrome plating for enhanced durability.
3) Enjoy manual adjustment of the roller gap dial, with a range of 0-12mm for precise control.
4. Steel Anilox Roller: A masterpiece of precision and consistency.
1) With an outer diameter of φ213, choose from mesh numbers 180, 200, 220, 240, 260 for your specific needs.
2) The steel tube's surface, ground and mesh-pressed, is further enhanced with hard chrome plating for superior performance.
3) Balance correction guarantees smooth operation, consistent dot quality, and uniform inking for exceptional results.
4) Equipped with a wedge overrunning clutch, the anilox roller ensures even ink distribution and easy cleaning.
5) Manual adjustment of the anilox gap dial provides flexibility and precision.
5. Rubber Roller: Where durability meets performance.
1) With an outer diameter of φ200mm, it stands ready to handle your every need.
2) The steel pipe, wrapped in wear-resistant rubber and expertly balanced, guarantees long-lasting performance.
3) Specially ground in the middle and high parts, this rubber roller achieves exceptional ink transfer efficiency.
4) The rubber's hardness, defined at 60-65 degrees, ensures optimal performance.
5) Enjoy the luxury of a silent motor with the incorporated Yunmo motor.
6. Phase Adjustment Mechanism: Cutting-edge control, reimagined.
1) Featuring a planetary gear business structure, it offers advanced engineering.
2) Experience the ease of 360-degree electric digital printing phase adjustment, capable of tuning while operating or at rest.
3) Electric lateral position adjustment with a range of ±10mm delivers precise control.
7. Ink Circulation: Seamless operation, unparalleled quality.
1) The pneumatic diaphragm pump ensures stable ink supply, simplifying operation and maintenance.
2) Equipped with an ink filter to meticulously filter impurities, ensuring pure prints.
8. Printing Phase Fixing Device: Stability in motion.
1) The electromagnetic clutch brake device offers precise control and reliability.
2) With the brake mechanism in place, phase adjustments occur smoothly, maintaining gear position for accuracy.
9. Oil Supply Device: Streamlined lubrication for peak productivity.
1) The mechanical oil pump facilitates continuous oil supply circulation, ensuring smooth and efficient operation.
2) Experience seamless ink distribution with our advanced circulating oil supply system, ensuring each gear is uniformly inked and maintaining an impeccable balance in oil levels across all groups.
Three-die cutting section
1. Die roller (lower roller)
1) Boasting an impressive outer diameter of φ360mm (excluding die), this robust component is designed to enhance performance.
2) Crafted from premium cast steel, the surface is meticulously ground and fortified with hard chrome plating for superior durability.
3) Enjoy heightened operation stability with our expertly balanced adjustment system.
4) Precision-engineered die fixing screw holes are perfectly spaced at 50mm x 50mm for secure installation.
5) Optimally designed to accommodate dies with a height of 25.4mm, ensuring versatility and adaptability.
6) Experience precision with die cutting thickness options of 16mm for three-layer boards, and 13-15mm for five-layer boards, tailored to your needs.
2. Rubber pad roller (upper roller)
1) Featuring a robust outer wall with a dimension of φ388.9mm, engineered for enduring performance.
2) Constructed from high-grade cast steel, complemented by a ground surface and hard chrome plating for unmatched resilience.
3) Achieve unparalleled operational stability with our meticulously balanced adjustment system.
4) Benefit from the convenience of electric gap adjustment with the die roller, ensuring precision and ease.
5) Equipped with an 8mm pad thickness (outer diameter: φ404.9mm), and a width of 250mm, designed for optimal performance and longevity.
3. Transverse movement and repair device:
1) Featuring a mechanical transverse movement of 40mm, our floating device allows automatic compensation for line speed, ensuring even die-cutting pad wear and significantly extending its service life.
2) Our advanced electric repair device enhances pad reuse rates, allowing each pad to be repaired 3-4 times, optimizing cost-efficiency.
3) The pneumatic automatic separation device for die-cutting rollers minimizes pad wear, thereby extending its service lifespan remarkably.
4. Plate-free fixture:
1) Our innovative die-cutting offers fast, interchangeable multi-functionality, eliminating the need for templates for conventional boxes.
2) Achieve cost savings with effects comparable to thin knife slotting, simplifying production.
3) Featuring 13 servo motors, adjust pre-pressure, pressure line, and plate-free knife ring size electrically. Simplify operations with one-key slotting size adjustment by merely inputting cardboard dimensions.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, our gears are tempered, ground, and nitrided for exceptional durability and performance.
2. Maintain precision with six-level accuracy, ensuring smooth operation, low noise, and a hardness of HRC55-60, guaranteeing the longevity and consistency of printing color accuracy.
3. Our machine's transmission parts feature a keyless connection (expansion sleeve) between the shaft and gear, eliminating connection gaps and enabling long-term high-speed operation with substantial torque.
5. Oil supply device:
1) Utilizing a mechanical oil pump, our system cycles oil efficiently, ensuring optimal lubrication.
2) The circulation oil supply guarantees uniform oiling of gears with a balanced oil level in each group, enhancing performance and reliability.
3) Our closed spray lubrication system ensures precise lubrication, maximizing transmission accuracy and extending the lifespan of components.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
){kind=link}