| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery stands as a pinnacle of innovation in the realm of packaging printing. It masterfully combines multi-color high-precision printing with eco-friendly and energy-efficient processes, all underpinned by cutting-edge intelligent control systems. Primarily serving industries such as carton, paper box, and flexible packaging, this machinery's heart lies within its core configuration: five independent printing units bolstered by one multifunctional efficiency unit. This unique setup facilitates one-time molding and surface treatment of intricate graphics, thereby significantly boosting both production efficiency and print quality. Discover the exceptional features through an in-depth exploration of its core technologies, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each printing module is fortified with state-of-the-art FLEXO flexographic technology, adeptly supporting water-based inks compliant with stringent EU REACH regulations. With VOC emissions maintained below 100ppm, this unit is perfectly suited for handling sensitive packaging needs such as those in the food and pharmaceutical sectors.
Micron-Level Color Registration Accuracy: Enhanced by a servo motor drive and 360° electric phase precision tuning, this system achieves a color registration accuracy of ±0.5mm with flat cardboard. It prints the finest text at 1.5mm and ensures dot reproduction precision of ±0.1mm, promising stunning clarity and sharpness.
Quick Plate Change Design: The printing unit incorporates a sophisticated pneumatic locking system paired with a track sliding structure. This allows for rapid plate changes in under 10 minutes, with the added capability of anilox roller replacement without halting machine operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, this module excels at delivering both partial and comprehensive glazing, enhancing surface gloss and durability. It achieves drying speeds of up to 30 meters per minute, ensuring efficiency and high-performance standards.
Die-Cutting/Slotting Function: Select models include a seamlessly integrated linkage die-cutting unit, empowering precise creasing, slotting, and die-cutting of corrugated cardboard. This reduces the need for further processing, streamlining the production workflow.
Spot Color Printing Expansion: The innovative sixth unit is customizable as a spot color channel, catering to specialized printing demands like metallic and fluorescent inks, thereby expanding the creative possibilities for designers.
Intelligent Automation Control System
PLC + Touch Screen Operation: Featuring Siemens PLC and a vibrant 10.4-inch color touch screen, this system supports parameter presets, detailed fault diagnostics, and comprehensive production data tracking, including output and energy consumption metrics.
Remote Monitoring (Optional): Leveraging the Industrial Internet of Things (IIoT), the optional module enables remote equipment monitoring, proactive alert notifications, and OTA firmware updates, all designed to optimize operational efficiency and reduce maintenance costs.
Tension Closed-Loop Control: Equipped with a precision tension sensor and servo motor linkage, this system adaptively regulates paper tape tension in real time, effectively eliminating printing deviations and ensuring consistent quality.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: This ingenious drying module integrates adjustable hot air drying (temperatures ranging from 50-120ºC) with auxiliary infrared radiation, achieving drying speeds of 30 meters per minute. It is meticulously tailored for diverse materials, from films to paper.
Ink Zero Waste System: A rubber wheel idles automatically upon machine stoppage, while an independent ink-distributing motor is coupled with a pneumatic diaphragm pump for swift ink color changes (under 5 minutes) and efficient recycling processes.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: Available in a customizable range of 1400-2000mm. It is perfectly suited for three-, five-, and seven-layer corrugated cardboard as well as wide-width films, accommodating a variety of packaging needs with ease.
Applicable Materials: Cardboard ranging from 150-600gsm, corrugated paper between 1.5-11mm, plastic films like PE/PET, and aluminum foil. This range supports a multitude of packaging substrates, making it versatile and highly adaptable.
Mechanical Speed: The machine operates at a versatile speed range of 10-70 meters per minute with stepless speed regulation, offering precise low-speed debugging and maintaining high efficiency during full-speed production.
Color registration accuracy of ±0.5-0.8mm showcases our industry-leading precision, perfectly addressing the intricate demands of fine pattern printing. Experience unmatched sharpness and clarity in every detail.
Power supply: 380V/50Hz, with a total power range of 25-40kW, designed with energy efficiency at its core. Save an impressive 15% more energy than conventional systems, enhancing sustainability and reducing operational costs.
Dimensions span 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. Our modular design ensures seamless integration into any workshop layout, facilitating hassle-free maintenance and operational fluidity.
3. Explore our Extensive Application Areas and Typical Scenarios
Dive into the world of Packaging Printing, where precision meets versatility.
Carton / Paper Box: Achieve vibrant, multi-color graphics and glazing in a single pass, ideal for e-commerce logistics and elegant gift boxes, ensuring superior quality and aesthetic appeal.
Soft Packaging: Facilitate high-precision printing on film materials, perfect for food bags and daily chemical packaging, delivering exceptional clarity and durability.
Labels and Logos with a Touch of Excellence
Industrial Labels: Achieve flawless two-color overprinting with batch numbers and QR codes, ensuring color accuracy that complies with rigorous GMP certification standards.
Anti-counterfeiting Labels: Elevate product security with spot color printing and localized glazing, significantly enhancing anti-counterfeiting measures.
Revolutionize Special Material Processing
Aluminum Foil and Composite Materials: Benefit from high-precision printing, perfectly suited for pharmaceutical aluminum foil packaging and shielding materials for electronic components.
IV. Embrace Intelligent and Humanized Design
Quick Maintenance and Advanced Safety Protection
Modular Wearing Parts: Featuring standardized interfaces, components like anilox and rubber rollers are effortlessly replaceable. Key parts boast a lifespan exceeding 8,000 hours, ensuring reliability.
Fully Enclosed Protective Cover: Equipped with grating sensors, emergency stop buttons, and anti-winding shields, our safety measures meet CE standards, guaranteeing peace of mind.
Data Management for Enhanced Productivity
Production Report Generation: Capture real-time data on printing speed, ink usage, downtime, and more. Facilitate insightful production efficiency analysis to drive continuous improvement.
CIP4 Data Interface: Seamlessly integrate with enterprise ERP systems for smooth order and process parameter transmission, optimizing operational workflows.
V. Exceptional After-Sales Service and Acclaimed Certification
Warranty and Maintenance: Enjoy a 1-year warranty on the entire machine, with core components guaranteed for 2 years. Benefit from 7×24 hour remote diagnostics and domestic engineer on-site service within 48 hours.
Environmental Certification: Our water-based ink is EU REACH certified, and our equipment adheres to the ISO 14001 environmental management system, underscoring our commitment to sustainability.
Quality Certification: Our offerings have received CE certification, and we utilize imported brands for key components such as motors and sensors, ensuring unparalleled quality and reliability.
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