Product Description
1. Paper Feeding Section:
Dive into the realm of advanced technology with our state-of-the-art servo pressure-free extended paper feeding front edge. This avant-garde system redefines traditional mechanics by eliminating conventional paper guide rubber rollers and embossing rollers. Witness cardboard seamlessly transition to the printing roller via our pioneering front edge vacuum technology. The synchronization of power input gear with the vacuum paper guide wheel's outer circle ensures flawless alignment. This ingeniously crafted design streamlines operations and maximizes auxiliary paper feeding time, guaranteeing effortless adjustments and peak performance.
Our paper feeding section features the renowned French Martin front edge paper feeding structure, enabling a graceful lift of the tilting tabletop for seamless paper feeding. Its ingenious design-lower at the front, higher at the back-significantly diminishes the likelihood of paper jams and cardboard damage. Perfectly suited for both single and curved corrugated cardboard, the Martin bellows' snail-type suction blower delivers focused power, proving especially effective for high-strength, heavy cardboards and ensuring impeccable alignment. The light-pressure bearing wheel frame is crafted to support towering cardboard stacks, reducing weight load while boosting bellows speed efficiency.
Revolutionizing the industry, our pressure-free front edge paper feeding system eradicates the cardboard damage typically caused by paper guide rubber rollers. It preserves up to 100% of the cardboard's integrity, offering carton manufacturers a broader spectrum of paper options. By removing the traditional roller components, it protects all cardboards during transit, achieving levels of preservation and security unmatched by other systems.
1. Machine Clutch:
1) Our electric control machine clutch prioritizes safety above all. With a continuous alarm bell during movement, operator security is assured, leaving no room for compromise.
2) Pneumatic Interlocking Device:
3) Our cutting-edge main motor and fan integrate advanced variable frequency motors and controllers, ensuring energy efficiency and smooth startups. Equipped with a motor start protection device, it guarantees reliability at every turn.
2. Front Edge Paper Feeding System:
1) With suction-assisted paper feeding enhanced by an adjustable 7.5KW fan, this system intelligently adapts air volume to the cardboard's bend for uninterrupted operations.
2) Employing powerful cylinder-driven mechanisms, it facilitates rapid and efficient paper lifting and dropping.
3) Revel in the simplicity of one-button electric adjustments for side, front, and rear baffles, ensuring convenience at your fingertips.
4) Outfitted with Taiwan's super-resistant front edge paper feeding wheel, it delivers unrivaled durability and exceptional wear resistance.
5) Choose with ease between continuous or interval paper feeding, thanks to our adaptable interval paper feeding device designed to meet your specific requirements.
6) The user-friendly seven-inch computer touch screen control showcases production volume and counting alerts, streamlining operational efficiency.
3. Automatic Zeroing Device:
1) Featuring electric and automatic zeroing, both paper feeding and die-cutting units promise precision and user-friendly operation.
2) Tailored for general carton applications, our automatic zeroing device provides two trial prints for precise positioning, significantly cutting down on cardboard waste.
4. Dust Removal Device:
1) Our effective brush dust removal device in the paper feeding section thoroughly cleanses impurities from the cardboard's printed surface, elevating print quality to new heights.
2) With a remarkable storage order capacity of up to 999, our system ensures accurate and efficient automatic alignment.
3) Experience the ease of one-key alignment and slot size adjustment, enhancing user convenience and operational fluidity.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Precisely engineered, this component's outer diameter measures a sleek 395mm, extending to 405mm when the plate's diameter is included, ensuring optimal functionality.
2) Showcasing an exquisite finish, the steel pipe's surface is meticulously ground and clad in a layer of hard chrome plating, providing exceptional longevity and resistance.
3) Our state-of-the-art expert balance correction technology is meticulously implemented, ensuring the Electric Ink Printing Machinery for Corrugated Cartons operates flawlessly and without interruption, providing unmatched performance stability.
4) The incorporation of a sophisticated ratchet fixed plate rolling shaft is meticulously designed to offer superior stability and exceptional precision, revolutionizing operational efficiency for your printing needs.
5) Featuring a comprehensive full plate hanging slot, this design masterpiece is perfectly tailored for seamless integration with 9mm hanging plate strips, offering unparalleled versatility and user-friendly convenience.
6) Transforming the process of loading and unloading printing plates, this system is equipped with an electrically controlled foot switch, ensuring effortless operation with smooth forward and reverse rotation.
2. Printing roller:
1) This component is crafted with precision, boasting an outer diameter of 159mm, which perfectly embodies both exquisite design and flawless functionality.
2) The steel pipe showcases a finely ground surface, enveloped in a layer of hard chrome plating, epitomizing unparalleled durability and a polished, refined finish.
3) Expertly performed balance correction facilitates smooth and consistent operation, ensuring exceptional printing results with every use.
4) Offering manual adjustment capabilities, the printing roller's gap dial provides a versatile adjustment range from 0-12mm, enabling precision printing tailored to your needs.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with its robust outer diameter of 99mm, is crafted from thick-walled steel pipe and features a quick-adjustment paper guide wheel, ensuring seamless and efficient paper handling.
2) Constructed from thick-walled steel pipe, the lower roller features an outer diameter of 156mm, with a finely ground surface and hard chrome plating, ensuring durability and optimal performance.
3) Manual adjustment of the paper feeding roller's gap dial is available, offering a precise adjustment range from 0-12mm for meticulous control over paper feeding.
4. Steel anilox roller
1) This formidable roller boasts an outer diameter of φ213, with customizable mesh numbers available in 180, 200, 220, 240, and 260, ensuring tailored performance to meet your specific inking needs.
2) The steel tube's surface is expertly ground, with mesh precisely pressed and ground again, followed by hard chrome plating, delivering exceptional inking performance and consistency.
3) Balance correction is meticulously applied, ensuring smooth, uniform inking with consistent dots, resulting in premium printing quality that is second to none.
4) The anilox roller includes an innovative wedge overrunning clutch, designed to evenly distribute and effectively clean ink, enhancing the overall printing process.
5) Manual adjustment of the anilox gap dial is facilitated, allowing for precise control and fine-tuning of the inking process for customized results.
5. Rubber roller:
1) The rubber roller showcases an outer diameter of φ200mm, meticulously engineered for optimal ink transfer, ensuring efficiency and precision in printing applications.
2) The roller's durable steel pipe is expertly wrapped in wear-resistant rubber and balanced to ensure longevity and maximum durability.
3) Specialized grinding in the middle and high areas of the roller ensures superior ink transfer, resulting in outstanding printing results every time.
4) The rubber hardness is precisely measured between 60-65 degrees, perfectly calibrated for optimal resilience and performance in demanding printing environments.
5) The Yunmo motor is equipped with a state-of-the-art silent motor, delivering quiet, efficient, and reliable operation, enhancing the overall working environment.
6. Phase adjustment mechanism:
1) Featuring a sophisticated planetary gear business structure, this mechanism guarantees precise and accurate operational control, revolutionizing phase adjustments.
2) The printing phase adjustment is seamlessly controlled with a 360-degree digital interface, allowing for precise adjustments both during operation and while the machinery is idle.
3) Electric lateral position adjustment is available, providing a refined fine-tuning range of ±10mm, ensuring precise alignment and exceptional printing accuracy.
7. Ink circulation
1) Equipped with a cutting-edge pneumatic diaphragm pump, this ink circulation mechanism ensures a stable ink supply and effortless maintenance, enhancing efficiency.
2) An advanced ink filter is incorporated to efficiently remove impurities, guaranteeing pristine ink quality and a flawless printing experience.
8. Printing phase fixing device:
1) This device is equipped with a highly sophisticated electromagnetic clutch brake, engineered for unparalleled precision control during every operation.
2) When phase adjustments are required, the brake mechanism securely locks the machine in place with unmatched reliability, ensuring the original gear position is perfectly maintained.
9. Oil supply device:
1) A state-of-the-art mechanical oil pump guarantees a consistent oil supply circulation, ensuring the machine operates seamlessly and efficiently.
2) The meticulously designed circulating oil supply system ensures even inking of gears and maintains balanced oil levels across all groups, optimizing the machine's performance to perfection.
Three-die cutting section
1. Die roller (lower roller)
1) With an impressive outer diameter of φ360mm (exclusive of die), this precision-engineered component promises optimal performance and enduring reliability.
2) Constructed from the highest quality robust cast steel, its surface is meticulously ground and fortified with a hard chrome plating, ensuring exceptional durability.
3) Expertly balanced for seamless adjustment, this feature enhances stability during operation, promising consistent and superior results every time.
4) Die fixing screw holes are precisely spaced at 50mm*50mm intervals, ensuring easy operation and hassle-free setup.
5) Engineered to accommodate a die height of 25.4mm, this feature offers versatility and adaptability in diverse applications.
6) Capable of die cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, this component adapts effortlessly to a variety of needs.
2. Rubber pad roller (upper roller)
1) The outer wall, with a dimension of φ388.9mm, offers robust support and unparalleled precision.
2) Crafted from premium cast steel, with a meticulously ground surface and fortified with hard chrome plating, this component promises extended longevity and exceptional reliability.
3) Balanced adjustments enhance stability, delivering consistent and reliable operations with every use.
4) Features an innovative electric gap adjustment with the die roller, providing precision control and maximizing efficiency.
5) The pad's thickness is a precise 8mm, complemented by an outer diameter of φ404.9mm and a width of 250mm, ensuring excellent coverage and optimal performance.
3. Transverse movement and repair device:
1) The mechanical transverse movement of 40mm, coupled with a floating device, allows for automatic compensation for line speed, ensuring uniform die-cutting pad wear and extending service life to the maximum potential.
2) A highly effective electric repair device significantly enhances the reuse rate of pads, allowing each one to be repaired 3-4 times, thereby maximizing efficiency and reducing costs.
3) The innovative pneumatic automatic separation device of the die-cutting roller minimizes pad wear, extending its service life remarkably.
4. Plate-free fixture:
1) This multifunctional fixture enables rapid die-cutting interchange without the need for templates for standard boxes, streamlining processes and enhancing productivity.
2) Achieving results that parallel thin knife slotting, this feature substantially reduces production costs.
3) Outfitted with 13 servo motors, it enables electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). Simply input the cardboard's dimensions to facilitate one-key slotting size adjustments, ensuring ease and utmost convenience.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, this gear undergoes tempering, grinding, and nitriding for exceptional strength and durability.
2. Offering six-level precision, this component operates with smoothness and quietness, with hardness ranging from HRC55-60, assuring long-lasting, low-wear performance that maintains printing color accuracy over time.
3. With its pioneering keyless connection (expansion sleeve) between all transmission components (shaft and gear connection), our advanced design eradicates any connection gaps. This facilitates smooth, consistent high-speed performance, even under demanding large torque conditions, ensuring superior reliability and efficiency.
5. State-of-the-Art Oil Supply Device:
1) The system is equipped with a robust mechanical oil pump, initiating a dependable oil supply cycle that assures seamless and uninterrupted operation.
2) Featuring a sophisticated circulation oil supply mechanism, this system ensures comprehensive and uniform gear lubrication, maintaining balanced oil levels across all groups. This not only promotes long-lasting efficiency but also enhances the machinery's durability.
3) By adopting a precision-engineered closed spray lubrication system, accuracy in transmission is meticulously guaranteed, significantly extending the lifespan of the machinery while ensuring peak performance.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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