Product Description
1. Paper feeding section:
The sophisticated servo-driven, pressure-free extended paper feeding system at the front edge is a marvel of modern engineering. Its ingenuity eliminates the need for cumbersome traditional paper guide rubber rollers and embossing roller pressure feeding. Utilizing advanced front edge vacuum technology, it seamlessly transfers cardboard to the printing roller. With perfect alignment of the power input gear to the vacuum paper guide wheel's outer circle, this system eradicates the need for adjusting paper guide pressure. This not only extends the auxiliary paper feeding time to its fullest potential but also simplifies the process of time adjustments, ensuring efficiency and reliability.
The paper feeding section boasts the acclaimed French Martin front edge paper feeding structure. It incorporates a unique table top tilting and lifting mechanism for seamless paper feeding. Ingeniously designed, the table top tilts as it lifts, being lower at the front and higher at the back, minimizing risks of paper jams and cardboard damage. Perfectly suited for single corrugated and curved cardboard, the Martin bellows features a snail-type suction blower for concentrated and powerful suction, adeptly handling high-strength and heavier cardboard while maintaining precision and preventing skewing. The innovative light-pressure bearing wheel frame design allows for easy elevation and lowering of the paper feeding table, significantly reducing the load and enhancing the bellows' efficacy in the pressure-free section.
Our cutting-edge, pressure-free front edge paper feeding system revolutionizes traditional methods by eliminating the risk of cardboard damage from paper guide rubber rollers. This ensures the preservation of the cardboard's physical integrity, offering manufacturers enhanced flexibility in paper selection. By removing the paper guide roller mechanism, it safeguards all cardboards from potential transport damage, achieving unparalleled protection and flexibility that traditional mechanisms simply cannot match.
1. Machine clutch:
1) With its intuitive electric control, the machine's clutch is equipped with a continuously ringing alarm bell during operation, prioritizing operator safety at all times.
2) Comes equipped with a reliable and robust pneumatic interlocking device.
3) Featuring state-of-the-art variable frequency motor technology, the main motor and fan incorporate a variable frequency controller to enhance energy efficiency with smooth startup. It is also equipped with a robust motor start protection device, ensuring longevity and reliability.
2. Front edge paper feeding system
1) The system is enhanced with suction-assisted paper feeding. The fan, with its potent 7.5KW power, offers adjustable air volume to accommodate various degrees of cardboard bending, ensuring seamless and smooth operation.
2) Demonstrating speed and power, the system's paper lifting and dropping mechanisms are driven by efficient cylinders.
3) Provides effortless one-button electric adjustment for the side, front, and rear baffles, offering user-friendly operations.
4) The Taiwan super-resistant front edge paper feeding wheel is celebrated for its exceptional durability and wear-resistance, ensuring long-term reliability.
5) The versatile interval paper feeding device allows for either continuous or interval feeding, adeptly suiting specific needs and enhancing operational flexibility.
6) A state-of-the-art seven-inch computer touch screen control displays production volume and conveniently manages counting alarms, ensuring easy operation and monitoring.
3. Automatic zeroing device
1) The paper feeding and die-cutting units both feature precise electric and automatic zeroing for accuracy in every operation.
2) Tailored for general carton use, this automatic zeroing device allows for adjustments with merely two trial prints, significantly minimizing cardboard waste and enhancing efficiency.
4. Dust removal device
1) The innovative brush dust removal device in the paper feeding section efficiently cleanses the printed surface of cardboard, significantly enhancing print quality.
2) The system impressively stores up to 999 entries, ensuring precise and efficient automatic alignment, a feature that streamlines operations.
3) Experience ultimate convenience with the one-key alignment and one-key slot size adjustments, simplifying the process like never before.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) The printing roller's outer diameter is meticulously crafted at 395mm, with a comprehensive outer diameter including the plate at 405mm, ensuring unparalleled precision and lasting durability.
2) The steel pipe's surface gleams with a top-tier ground finish and is adorned with superior hard chrome plating, promising unparalleled strength and prolonged durability.
3) Expertly executed balance correction ensures operations are seamless and fluid, driving peak efficiency and consistent performance.
4) Equipped with a formidable ratchet-fixed plate rolling shaft, this integral component guarantees steadfast stability and unwavering reliability during each use.
5) A thoughtfully designed full plate hanging slot accommodates 9mm hanging plate strips with precision, offering unmatched versatility for various applications.
6) Experience effortless operation with advanced loading and unloading of printing plates through an intuitive electrically controlled foot switch, allowing smooth forward and reverse rotations with ease.
2. Printing roller:
1) With a precisely measured outer diameter of 159mm, the roller is meticulously crafted for superior performance and reliability.
2) The steel pipe's surface maintains its integrity with an exquisite high-quality ground finish and robust hard chrome plating.
3) Optimized balance correction facilitates smooth operation, significantly enhancing the roller's efficiency and longevity.
4) The printing roller is equipped with a user-friendly, manually adjustable gap dial, offering a 0-12mm range for precise control and accuracy.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with an outer diameter of 99mm, is constructed from sturdy thick-walled steel pipe, featuring a quick-adjust paper guide wheel for optimal convenience.
2) The lower roller, boasting an outer diameter of 156mm, is crafted from robust thick-walled steel and finished with expert surface grinding and hard chrome plating for exceptional durability.
3) Offers precise manual gap dial adjustment for the paper feeding roller, within a meticulous range of 0-12mm, ensuring finely tuned paper management.
4. Steel anilox roller
1) This precision-crafted roller features an outer diameter of φ213, available with mesh numbers of 180, 200, 220, 240, 260, catering to diverse application needs.
2) The steel tube is enhanced with a ground surface and pressed mesh, further amplified by hard chrome plating for optimal performance and durability.
3) With advanced balance correction, the anilox roller delivers consistently smooth operation, ensuring uniform inking and consistent dot quality.
4) The anilox roller comes innovatively equipped with a wedge overrunning clutch, promoting even ink distribution and facilitating easy cleaning for uninterrupted workflow.
5) Features a manual anilox gap dial adjustment, granting users the power to fine-tune operations effortlessly.
5. Rubber roller:
1) Engineered for effective ink transfer, the rubber roller presents an outer diameter of φ200mm, ensuring reliable performance and superior output.
2) The steel pipe surface is coated in wear-resistant rubber, expertly balanced for enhanced durability and sustained high performance.
3) Meticulously ground in its middle and high sections, the rubber roller excels in ink transfer efficiency, delivering optimal results with every use.
4) With a hardness range of 60-65 degrees, the rubber roller operates effectively and remains robust through prolonged use.
5) Featuring the acclaimed Yunmo motor, known for its silent operation, this roller reduces noise pollution significantly.
6. Phase adjustment mechanism:
1) Incorporating an advanced planetary gear business structure, this mechanism offers reliable and smooth phase adjustments, ensuring precision.
2) Boasts a state-of-the-art electric digital 360-degree adjustment for the printing phase, modifiable during operation and stops for ultimate flexibility.
3) Provides electric lateral position adjustments, with a range of ±10mm, guaranteeing precision and accuracy in every task.
7. Ink circulation
1) The pneumatic diaphragm pump ensures a stable and consistent ink supply, designed for swift and convenient operation and maintenance.
2) The ink filter efficiently screens impurities, maintaining superior ink quality for flawless output.
8. Advanced Printing Phase Fixing Device:
1) Experience unparalleled operational control and stability with our integrated electromagnetic clutch brake device, designed for peak performance.
2) The innovative brake mechanism halts machine operation during phase adjustments, ensuring the original gear position remains intact and secure.
9. State-of-the-Art Oil Supply Device:
1) Our mechanical oil pump is engineered for efficiency, providing a steady, reliable flow, guaranteeing optimal lubrication.
2) Revel in smooth, continuous operation with our advanced circulating oil system that ensures uniform inking and maintains perfect oil equilibrium across all gears.
Three-Die Cutting Section
1. Precision Die Roller (Lower Roller)
1) With an outer diameter of φ360mm, excluding the die, it offers unparalleled precision and durability.
2) Crafted from robust cast steel, its surface is expertly ground and hard chrome plated for exceptional resilience and longevity.
3) Features precise balanced adjustment, ensuring smooth operation and a reliable workflow.
4) Precision-engineered with a 50mm x 50mm die fixing screw hole pattern for unwavering stability.
5) Accommodates a die height of 25.4mm, catering to a wide array of operational requirements.
6) Handles die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, showcasing versatile adaptability.
2. Superior Rubber Pad Roller (Upper Roller)
1) With an outer wall diameter of φ388.9mm, it's engineered for excellence in performance.
2) Constructed from durable cast steel with a precision-ground surface and hard chrome plating, it promises longevity and reliability.
3) Balanced adjustment feature boosts operational stability for smooth, efficient processes.
4) Optimizes precision with an electric adjustment system for the gap between the die roller, enhancing efficiency.
5) Designed with an 8mm pad thickness and an outer diameter of φ404.9mm, with a width of 250mm for ultimate durability and performance.
3. Innovative Transverse Movement and Repair Device:
1) Features a mechanical transverse movement of 40mm with a floating device; automatic die-cutting scale ensures even wear, prolonging service life.
2) Electric repair device boosts pad reuse rate with 3-4 repairs, significantly cutting costs and reducing waste.
3) The pneumatic automatic separation device for die-cutting roller drastically reduces pad wear, vastly extending its lifespan.
4. Revolutionary Plate-Free Fixture:
1) Enjoy rapid, interchangeable die-cutting with multifunctionality, dispensing with the need for conventional box templates.
2) Matches the efficiency of thin knife slotting, delivering significant savings in production costs.
3) With thirteen servo motors, you can electrically adjust pre-pressure, pressure lines, and plate-free knife ring size. Simply input cardboard dimensions for effortless, one-key slotting size adjustment, ensuring ease and convenience.
4. Robust Transmission Gear:
1. Crafted from 40Cr premium alloy steel, it's tempered, ground, and nitrided for unrivaled strength and durability.
2. With six-level precision, experience smooth, low-noise operation. Hardness HRC55-60 ensures longevity with minimal wear, maintaining print color consistency.
3. The keyless connection of transmission parts, including shaft and gear, with an expansion sleeve, eliminates gaps, ideal for sustained high-speed, high-torque operations.
5. Oil Supply Device:
1) Our machine comes equipped with a state-of-the-art mechanical oil pump. This innovation ensures an efficient and seamless oil supply cycling process, significantly optimizing the overall performance of the machinery.
2) Experience unparalleled reliability with our advanced circulation oil supply system. It guarantees uniform oiling of gears while meticulously maintaining a balanced oil level across each group, thereby enhancing the dependability and longevity of the machinery.
3) Adopting cutting-edge technology, our machine utilizes a closed spray lubrication system. This system not only provides superior lubrication for enhanced transmission accuracy but also plays a crucial role in extending the life of the machine, ensuring it remains a valuable asset for years to come.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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