| Customization: | Available |
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| After-sales Service: | / |
| Warranty: | The Whole Device Has a 12-Month Free Warranty. |
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Product description of two-color chain-type water-based ink printer
I. Core functions and technical advantages
1. Two-color high-precision printing system
Dual-group independent printing unit: This cutting-edge feature includes two separate water-based ink printing modules. It enables the simultaneous output of dual colors, such as a vibrant primary and secondary color or a unique special color paired with a pattern, ensuring the creation of intricate graphics in a single pass.
FLEXO flexographic printing technology: Utilizing a sophisticated water-based anilox roller ink supply system, this technology integrates a high-precision ceramic anilox roller ranging from 300-600LPI. It guarantees uniform ink transfer, achieving exceptional printing clarity of up to 1200dpi. Text as small as 1.5mm can be precisely printed, with dot reproduction accuracy maintained at an impressive ±0.1mm.
360° phase electric fine-tuning: This advanced feature allows the printing wheel to be finely adjusted by 20mm to the left or right. It supports 360° electric phase inch fine-tuning, achieving remarkable color registration accuracy of ±0.8mm, perfectly catering to high-precision packaging requirements.
2. Chain drive system
Roller chain drive structure: Employing a high-strength roller chain adhering to ISO 606 standards, this system boasts a transmission efficiency exceeding 98%. It is designed to withstand prolonged high-load operations and adapt seamlessly to variable speed demands ranging from 10-70 m/min.
Circulating lubrication oil supply system: The gearbox is equipped with an automatic circulating lubrication system, which significantly reduces operational noise to below 75dB. This feature extends gear life by over 30%, ensuring stability in color registration over time.
Automatic chain tension compensation: This system is equipped with a tension sensor and servo motor linkage that continuously monitors chain tightness. It automatically adjusts to prevent printing deviations caused by chain elongation, ensuring consistent output quality.
3. Environmentally friendly water-based ink printing technology
Water-based ink compatibility: Designed to support water-soluble FLEXO inks compliant with EU REACH regulations, this system boasts VOC emissions under 100ppm, free from irritating odors, making it perfect for sensitive packaging areas such as food and pharmaceuticals.
Ink automatic circulation system: Featuring an automatic idle mode when the machine stops, this system prevents ink from drying. It employs a pneumatic diaphragm pump with an independent ink-distributing motor to eliminate ink wastage and enables rapid color changes in under 5 minutes.
Hot air drying system: This integrated system includes a three-stage hot air drying module with adjustable temperatures from 50-120ºC. It delivers drying speeds up to 30 m/min, accommodating diverse materials such as films and paper, ensuring efficient drying tailored to specific needs.
2. Key technical parameters
Item Parameter range Advantages
Printing width 1400-2000mm (optional customization) Tailored to suit three-, five-, and seven-layer corrugated cardboard as well as wide-width films, providing versatile applications.
Applicable materials Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil Supports a wide variety of packaging substrates, offering flexibility for diverse project requirements.
Mechanical speed 10-70 meters/minute (stepless speed regulation) Ensuring precision during low-speed debugging and maximizing efficiency at high-speed production.
Color registration accuracy ±0.8mm Industry-leading precision, perfectly meeting the demands for intricate pattern printing.
Power supply power 380V/50Hz, total power 25-40kW Energy-efficient design that saves 15% more power compared to traditional equipment, promoting sustainability.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height) Modular design simplifies workshop layout and maintenance, providing seamless integration into existing setups.
3. Intelligent and humanized design
1. Automatic control system
Experience seamless efficiency with our state-of-the-art control system! Featuring a Siemens PLC controller paired with a vibrant 10.4-inch color touch screen, this sophisticated setup allows for intuitive operation. Effortlessly preset parameters, diagnose faults, and access comprehensive production data statistics, including output metrics, energy consumption insights, and downtime analytics.
Elevate your operational prowess with our optional Remote Monitoring Function! Harness the power of the Industrial Internet of Things (IIoT) module for real-time equipment status updates, proactive early warning alerts, and seamless OTA firmware upgrades. This cutting-edge feature significantly boosts your operation and maintenance efficiency, ensuring peak performance at all times.
2. Swift and Efficient Plate Change and Maintenance
Revolutionize your workflow with our track sliding printing unit! This innovative feature incorporates a pneumatic locking mechanism combined with an electric opening and closing structure. Enjoy rapid plate changes in under 10 minutes and seamless anilox roller replacements without halting operations, ensuring uninterrupted productivity.
Discover the brilliance of our Modular Wearing Parts Design! With standardized interfaces, replacing consumables like anilox rollers, rubber rollers, and scrapers has never been easier. Plus, enjoy the longevity of key components such as chains and gears, which boast an impressive lifespan exceeding 8000 hours.
3. Comprehensive Safety Protection
Prioritize safety with our Fully Enclosed Protective Cover! Equipped with an advanced grating sensor and an emergency stop button, this feature ensures impeccable human-machine isolation. Additionally, the anti-winding shield on the transmission part meets stringent CE safety standards, offering unparalleled protection.
Prevent contamination disasters with our Ink Leakage Detection System! This integrated solution includes a liquid level sensor and an ink leakage alarm system, providing real-time monitoring of ink tank and pipeline conditions to safeguard against pollution incidents.
IV. Application Fields and Exemplary Cases
1. Core Application Scenarios
Excel in Packaging Printing! Perfect for printing graphics on cartons, paper boxes, and flexible packaging bags such as food bags and medicine boxes, ensuring striking visual appeal.
Master the art of Labels and Logos! Our machine supports two-color overprinting for industrial labels, logistics labels, and anti-counterfeiting labels, delivering exceptional precision and vibrancy.
Unleash potential in Special Material Processing! Achieve unmatched high-precision printing on challenging substrates like aluminum foil, synthetic leather, and composite materials, tailored to your unique needs.
2. Industry Cases
Step into the future of Food Packaging! A prominent dairy company leverages our machine to print milk cartons, utilizing water-based ink that meets rigorous FDA food contact standards. Remarkably, their annual production capacity has soared by 40%.
Achieve perfection in Medical Labels! A leading pharmaceutical factory utilizes two-color printing for simultaneous drug batch number and anti-counterfeiting code outputs, achieving color accuracy that fulfills GMP certification requirements.
V. Unmatched After-Sales Service and Prestigious Certification
1. Stellar Service System
Benefit from comprehensive machine care with a 1-year full machine warranty, extendable to 2 years for core components, and enjoy our lifetime maintenance commitment.
Access relentless support with our 24/7 remote diagnosis, ensuring your operations run smoothly without any hiccups.
Enhance proficiency with our free Training Service, offering detailed operation training, precise process guidance, and a complimentary ink debugging manual.
2. Prestigious Certification Qualifications
Ensure environmental compliance with our water-based ink, certified by EU REACH, coupled with equipment conforming to the ISO 14001 Environmental Management System, underscoring our commitment to sustainability.
Trust in our Quality Certification, verified by CE certification, using only key components from reputable imported brands such as motors and sensors, guaranteeing top-tier performance and reliability.
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