| Customization: | Available |
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| After-sales Service: | / |
| Warranty: | The Whole Device Has a 12-Month Free Warranty. |
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Product Description of Two-Color Chain-Type Water-Based Ink Printer
I. Core Functions and Technical Advantages
1. Two-Color High-Precision Printing System
Dual-Group Independent Printing Unit: Equipped with two standalone water-based ink printing modules, this innovative system allows for the simultaneous output of two distinct colors (such as a primary color paired with a secondary color, or a special color with an intricate pattern). This enables the seamless, one-time formation of complex graphics, elevating the quality and efficiency of your printing projects.
FLEXO Flexographic Printing Technology: Utilizing a water-based anilox roller ink supply system in conjunction with a high-precision ceramic anilox roller (boasting a line count of 300-600 LPI), this technology ensures uniform ink distribution. With a printing clarity reaching up to an impressive 1200 dpi, it can handle text as small as 1.5mm and offers dot reproduction accuracy of ±0.1mm, setting a new standard in precision printing.
360° Phase Electric Fine-Tuning: The printing wheel is adaptable with 20mm left and right adjustments and supports 360° electric phase inch fine-tuning. This results in a color registration accuracy of ±0.8mm, perfectly meeting the demands for high-precision packaging of the highest quality.
2. Chain Drive System
Roller Chain Drive Structure: Employing a high-strength roller chain adhering to the ISO 606 standard, the system achieves a transmission efficiency of over 98%. It is designed to endure long-term, high-load operations while seamlessly adjusting to variable speeds ranging from 10 to 70 m/min, ensuring robust and reliable performance.
Circulating Lubrication Oil Supply System: Featuring a gearbox with a built-in automatic circulating lubrication system, this mechanism reduces operating noise to below 75dB. It extends gear life by more than 30%, maintaining color registration stability and ensuring smooth, uninterrupted operation.
Automatic Chain Tension Compensation: Equipped with a tension sensor and servo motor linkage, this feature provides real-time monitoring of chain tightness and automatic adjustments. It effectively prevents printing deviations caused by chain elongation, guaranteeing consistent print quality.
3. Environmentally Friendly Water-Based Ink Printing Technology
Water-Based Ink Compatibility: The system supports water-soluble FLEXO ink, complying with stringent EU REACH regulations. It boasts VOC emissions of less than 100 ppm and emits no irritating odors, making it ideal for sensitive packaging applications such as food and medicine.
Ink Automatic Circulation System: When the machine is halted, the rubber wheel idles automatically to prevent ink from drying out. The pneumatic diaphragm pump, coupled with an independent ink-distributing motor, achieves zero ink waste. The system allows for rapid color changes, with a color change time of less than 5 minutes, enhancing efficiency.
Hot Air Drying System: An integrated three-stage hot air drying module with adjustable temperatures ranging from 50 to 120ºC achieves a drying speed of up to 30 m/min. It meets various materials' drying needs, such as films and paper, ensuring a flawless finish.
2. Key Technical Parameters
Item Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization). This capability is suitable for three-, five-, and seven-layer corrugated cardboard and wide-width films, providing unmatched versatility for various packaging needs.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil. This broad compatibility supports a diverse range of packaging substrates, enhancing application possibilities.
Mechanical Speed: 10-70 meters/minute (Stepless Speed Regulation). The system offers precise low-speed debugging alongside efficient high-speed production, balancing accuracy and productivity effectively.
Color Registration Accuracy: ±0.8mm. This industry-leading standard meets the needs of fine pattern printing, ensuring every detail is captured with impeccable accuracy.
Power Supply Power: 380V/50Hz, total power 25-40kW. Designed for energy efficiency, this system saves 15% more power than traditional equipment, yielding substantial operational cost savings.
Dimensions: 8-12 meters (Length) × 2.5 meters (Width) × 2.8 meters (Height). Its modular design facilitates easy workshop layout and maintenance, streamlining installation and upkeep.
3. Intelligent and Humanized Design
1. Automatic Control System
Advanced PLC + Touch Screen Control: Experience seamless operation with the Siemens PLC controller and a vibrant 10.4-inch color touch screen. Effortlessly preset parameters, diagnose faults, and access comprehensive production data statistics, including output, energy consumption, and downtime.
Remote Monitoring Enhancement (Optional): Elevate your maintenance efficiency with remote equipment status monitoring, proactive early warning alerts, and OTA firmware upgrades via the powerful Industrial Internet of Things (IIoT) module.
2. Swift Plate Change & Maintenance
Innovative Track Sliding Printing Unit: Featuring a pneumatic locking and electric opening/closing design, enjoy plate change times of under 10 minutes, all while replacing the anilox roller without halting machine operations.
Modular Wear Parts Design: Benefit from standardized interfaces for easy replacements of consumables like anilox rollers, rubber rollers, and scrapers. Key components, including chains and gears, boast an impressive lifespan exceeding 8000 hours.
3. Enhanced Safety Protection
Fully Enclosed Protective Cover: Achieve optimal human-machine isolation with grating sensors and an emergency stop button. The anti-winding shield on the transmission part ensures compliance with CE safety standards.
Ink Leakage Detection System: Equipped with an integrated liquid level sensor and ink leakage alarm, this system provides real-time surveillance of ink tank and pipeline status, preventing pollution incidents.
IV. Diverse Application Fields & Exemplary Cases
1. Core Application Scenarios
Packaging Printing: Perfect for graphic prints on cartons, paper boxes, and flexible packaging bags, including food and medicine boxes.
Labels and Logos: Achieve precise two-color overprinting for industrial, logistics, and anti-counterfeiting labels.
Special Material Processing: Master high-precision printing on complex materials such as aluminum foil, synthetic leather, and composites.
2. Industry Success Stories
Food Packaging: A leading dairy company significantly boosted its milk carton production by 40% using this machine. The water-based ink adheres to FDA food contact standards.
Medical Labels: A pharmaceutical factory employs two-color printing for simultaneous drug batch number and anti-counterfeiting code output. The color accuracy meets stringent GMP certification.
V. Comprehensive After-Sales Service & Certification
1. Robust Service System
Comprehensive Warranty: Enjoy a 1-year warranty on the whole machine, extendable to 2 years for core components, coupled with lifetime maintenance.
Unwavering Technical Support: Benefit from 24/7 remote diagnostic services.
Training Excellence: Avail free operational training, process guidance, and a complimentary ink debugging manual.
2. Prestigious Certification Qualification
Environmental Certification: Our water-based ink is EU REACH certified, and the equipment adheres to the ISO 14001 environmental management system.
Quality Certification: Proudly CE certified, with key components such as motors and sensors sourced from esteemed imported brands.
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