| Customization: | Available |
|---|---|
| Printing Page: | Double Faced |
| Printing Color: | 2 Colors |
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Delve into the comprehensive product overview of our cutting-edge two-color chain-type water-based ink printer, designed to elevate your printing efficiency.
I. Core Functions and Technical Advantages
1. Two-Color High-Precision Printing System
Dual-Group Independent Printing Unit: This state-of-the-art unit features two separate water-based ink printing modules, allowing for the simultaneous output of two distinct colors, such as primary and secondary hues, or special color and intricate patterns. This ensures the seamless one-time formation of complex graphics, enhancing printing versatility.
FLEXO Flexographic Printing Technology: Utilizing a sophisticated water-based anilox roller ink supply system paired with a high-precision ceramic anilox roller, ranging from 300-600 LPI, it guarantees consistent ink transfer, achieving printing clarity up to an impressive 1200dpi. Text as small as 1.5mm is rendered sharply, with dot reproduction accuracy maintained at an exceptional ±0.1mm.
360° Phase Electric Fine-Tuning: Experience unparalleled precision with the ability to adjust the printing wheel 20mm in both directions, coupled with 360° electric phase inch fine-tuning. This ensures color registration accuracy within ±0.8mm, catering to high-precision packaging requirements.
2. Chain Drive System
Roller Chain Drive Structure: Engineered with a robust high-strength roller chain adhering to ISO 606 standards, it boasts a transmission efficiency exceeding 98%, capable of enduring long-term high-load operations while adapting to variable speeds ranging from 10 to 70 m/min.
Circulating Lubrication Oil Supply System: The gearbox integrates an automatic circulating lubrication system, effectively reducing operating noise to below 75dB. This innovation extends gear life by over 30%, ensuring unwavering color registration stability.
Automatic Chain Tension Compensation: Equipped with a sophisticated tension sensor and servo motor linkage, this feature continuously monitors chain tightness, automatically adjusting to prevent printing deviations caused by chain elongation.
3. Environmentally Friendly Water-Based Ink Printing Technology
Water-Based Ink Compatibility: Designed to support water-soluble FLEXO ink compliant with EU REACH regulations, it ensures VOC emissions remain below 100ppm, offering a non-irritating, odor-free solution ideal for sensitive packaging sectors, including food and pharmaceuticals.
Ink Automatic Circulation System: To prevent ink from drying when the machine halts, the rubber wheel idles automatically. A pneumatic diaphragm pump works with an independent ink-distributing motor to achieve zero ink waste and swift color transitions, with color change times under five minutes.
Hot Air Drying System: Featuring an integrated three-stage hot air drying module, adjustable between 50-120ºC, it delivers drying speeds up to 30 m/min, catering to various materials like film and paper, ensuring consistent, quality drying results.
2. Key Technical Parameters
Item Parameter Range Advantages
Printing Width 1400-2000mm (customizable) Perfectly tailored for three-, five-, and seven-layer corrugated cardboard as well as broad-width films, enabling versatile production capabilities.
Applicable Materials Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil A versatile choice that supports a wide array of packaging substrates, enhancing production flexibility.
Mechanical Speed 10-70 meters/minute (stepless speed regulation) Delivers precise low-speed debugging, while ensuring efficient high-speed production, maximizing output without sacrificing quality.
Color Registration Accuracy ±0.8mm At the forefront of industry standards, meeting even the most demanding requirements for fine pattern printing with unmatched precision.
Power Supply Power 380V/50Hz, Total Power 25-40kW Featuring an energy-efficient design that conserves 15% more power compared to traditional equipment, reducing operational costs.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height) Showcasing a modular design that simplifies workshop layout while facilitating maintenance and adaptability.
3. Intelligent and Humanized Design
1. Automatic Control System
PLC + touch screen operation: Experience seamless control with the high-tech Siemens PLC controller paired with a vivid 10.4-inch color touch screen. This sophisticated interface supports parameter presetting, comprehensive fault diagnosis, and detailed production data statistics, such as output, energy consumption, and downtime for unparalleled operational insight.
Remote monitoring function (optional): Elevate your operational efficiency with our optional remote monitoring feature. This cutting-edge technology, driven by the Industrial Internet of Things (IIoT) module, enables real-time equipment status monitoring, proactive early warning alerts, and seamless OTA firmware upgrades, significantly boosting operation and maintenance efficiency.
2. Quick plate change and maintenance
Track sliding printing unit: Embrace efficiency with the innovative pneumatic locking and electric opening/closing structure of our printing unit. Achieve swift plate changes in under 10 minutes, and seamlessly replace the anilox roller without halting production, ensuring continued productivity.
Modular wearing parts design: Benefit from the standardized interfaces of consumables such as the anilox roller, rubber roller, and scraper, making replacements effortless. Enjoy extended durability with key components like chains and gears boasting a lifespan of over 8000 hours, providing reliable and long-term performance.
3. Safety protection
Fully enclosed protective cover: Ensure maximum safety with our fully enclosed protective cover, equipped with a grating sensor and emergency stop button for effective human-machine isolation. The anti-winding shield on the transmission part adheres to stringent CE safety standards, providing ultimate protection.
Ink leakage detection: Safeguard your operations with an integrated liquid level sensor and ink leakage alarm system. This real-time monitoring of the ink tank and pipeline status prevents pollution incidents, maintaining a clean and efficient work environment.
IV. Application fields and typical cases
1. Core application scenarios
Packaging printing: Perfect for striking graphic printing on cartons, paper boxes, and flexible packaging bags, including food bags and medicine boxes. Experience precision and clarity in every print.
Labels and logos: Master the art of two-color overprinting for industrial labels, logistics labels, and anti-counterfeiting labels, ensuring high-definition results and robust protection against counterfeiting.
Special material processing: Achieve high-precision printing on aluminum foil, synthetic leather, and composite materials, unlocking new potentials in specialized printing applications.
2. Industry cases
Food packaging: Revolutionize your food packaging with our machine, utilized by a leading dairy company to print milk cartons. The water-based ink complies with FDA food contact standards, and the annual production capacity has soared by 40%, showcasing remarkable efficiency improvements.
Medical labels: Elevate pharmaceutical labeling with synchronized two-color printing for drug batch numbers and anti-counterfeiting codes. The color accuracy aligns with GMP certification requirements, ensuring reliable and accurate labeling solutions.
V. After-sales service and certification
1. Service system
Warranty for the whole machine: Enjoy peace of mind with a comprehensive 1-year warranty on the entire machine, extendable to 2 years for core components, alongside lifetime maintenance, ensuring lasting performance and support.
Technical support: Benefit from 24/7 remote diagnosis, providing prompt resolutions and continuous support whenever you need it.
Training service: Unlock the full potential of your machine with free operation training, process guidance, and an ink debugging manual, ensuring optimal efficiency and expertise.
2. Certification Qualification
Environmental certification: Our water-based ink has earned the prestigious EU REACH certification, and the equipment complies with the rigorous ISO 14001 environmental management system, affirming our commitment to sustainability.
Quality certification: Our machine proudly meets CE certification, with key components such as motors and sensors sourced from leading imported brands, guaranteeing unparalleled quality and reliability.
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