| Customization: | Available |
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| After-sales Service: | / |
| Warranty: | The Whole Device Has a 12-Month Free Warranty. |
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Experience the pinnacle of modern printing with our exquisite two-color chain-type water-based ink printer.
I. Core functions and technical advantages
1. Two-color high-precision printing system
Embark on a journey of vibrant creativity with our dual-group independent printing unit. This engineering marvel, equipped with two distinct water-based ink modules, effortlessly blends two colors, be it a bold primary and a complementary secondary or a special color paired with intricate patterns, resulting in the seamless realization of complex graphics in a single pass.
Embrace the pioneering FLEXO flexographic printing technology that harnesses a water-based anilox roller ink supply system. This cutting-edge method, coupled with a high-precision ceramic anilox roller boasting a line count of 300-600LPI, guarantees uniform ink transfer and razor-sharp printing clarity reaching up to 1200dpi. Marvel at the precision where text as fine as 1.5mm is flawlessly printed, maintaining dot reproduction accuracy at a stunning ±0.1mm.
Discover the unparalleled precision of 360° phase electric fine-tuning. Our meticulously designed printing wheel offers a 20mm adjustable range on either side, coupled with 360° electric phase inch fine-tuning to achieve a remarkable color registration accuracy of ±0.8mm, catering to the exacting demands of high-precision packaging.
2. Chain drive system
Experience the robust efficiency of our roller chain drive structure, utilizing a high-strength roller chain compliant with ISO 606 standards. With transmission efficiency soaring beyond 98%, this system is engineered to endure prolonged high-load operations, seamlessly adapting to a variable speed spectrum ranging from 10 to 70 m/min.
Our gearbox's ingenious circulating lubrication oil supply system minimizes operating noise to an impressive level below 75dB, while simultaneously extending gear life by over 30%, ensuring unyielding color registration stability.
Benefit from our sophisticated automatic chain tension compensation system. Equipped with a tension sensor and servo motor linkage, it offers real-time chain tightness monitoring and automatic adjustments to prevent printing deviations caused by chain elongation.
3. Environmentally friendly water-based ink printing technology
Our water-based ink compatibility embraces water-soluble FLEXO ink, compliant with EU REACH regulations. With VOC emissions kept under 100ppm, it delivers a fragrance-free print experience, perfectly suited for sensitive packaging fields such as food and pharmaceuticals.
Revolutionize your workflow with our ink automatic circulation system. When the machine halts, the rubber wheel idles to prevent ink drying. The pneumatic diaphragm pump, in tandem with an independent ink-distributing motor, eliminates ink waste and accelerates color changes to under 5 minutes.
The hot air drying system, with its integrated three-stage hot air drying module, offers adjustable temperatures from 50-120ºC and boasts a drying speed of up to 30 m/min, accommodating diverse materials like film and paper with ease.
2. Key technical parameters
Item Parameter range Advantages
Printing width 1400-2000mm (optional customization) Tailored for three-, five-, and seven-layer corrugated cardboard and wide-width films.
Applicable materials Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil Supports a myriad of packaging substrates.
Mechanical speed 10-70 meters/minute (stepless speed regulation) Ensures meticulous low-speed debugging and efficient high-speed production.
Color registration accuracy ±0.8mm An industry-leading standard, perfectly meeting the demands of fine pattern printing.
Power supply power 380V/50Hz, total power 25-40kW Featuring an energy-saving design that conserves 15% more power than traditional equipment.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height) With a modular design, it ensures effortless workshop integration and maintenance.
3. Intelligent and humanized design
1. Automatic control system
Experience seamless precision and control with our PLC + touch screen operation. Equipped with a state-of-the-art Siemens PLC controller, this 10.4-inch color touch screen empowers users to preset parameters effortlessly, diagnose faults swiftly, and access comprehensive production data, including output metrics, energy consumption, and downtime statistics.
Unlock new operational efficiencies with our Remote Monitoring Function (optional). Through the innovative Industrial Internet of Things (IIoT) module, you can remotely monitor equipment status, receive proactive early warnings, and benefit from OTA firmware upgrades. This feature significantly enhances the efficiency of your operations and maintenance processes.
2. Effortless and Swift Plate Change and Maintenance
Revolutionize your workflow with our Track Sliding Printing Unit. Designed with pneumatic locking and an electric opening and closing structure, this unit allows plate changes in less than 10 minutes. The hassle-free replacement of the anilox roller without halting the machine ensures uninterrupted productivity.
Embrace efficiency with our Modular Wearing Parts Design. Anilox rollers, rubber rollers, scrapers, and other consumables feature standardized interfaces for easy replacement. Key components, including chains and gears, boast a remarkable lifespan exceeding 8000 hours.
3. Robust Safety Protection
Maximize safety with our Fully Enclosed Protective Cover. Equipped with a grating sensor and emergency stop button, it ensures optimal human-machine isolation. The anti-winding shield on the transmission part conforms to CE safety standards, providing peace of mind in every operation.
Stay vigilant with our Ink Leakage Detection system. Featuring an integrated liquid level sensor and an ink leakage alarm system, it offers real-time monitoring of ink tank and pipeline status, effectively preventing pollution incidents.
IV. Diverse Application Fields and Exemplary Cases
1. Prime Application Scenarios
Packaging Printing: Achieve stunning graphic printing on cartons, paper boxes, and flexible packaging bags, including food and medicine boxes, with unmatched clarity and precision.
Labels and Logos: Deliver perfection with two-color overprinting for industrial, logistics, and anti-counterfeiting labels, ensuring your products stand out with impeccable quality.
Special Material Processing: Experience unparalleled high-precision printing on aluminum foil, synthetic leather, and composite materials, catering to specialized industrial needs.
2. Prominent Industry Cases
Food Packaging: Witness a transformation in production efficiency as a dairy company leverages this machine to print milk cartons. The water-based ink complies with FDA food contact standards, boosting annual production capacity by an impressive 40%.
Medical Labels: A pharmaceutical factory achieves synchronized output of drug batch numbers and anti-counterfeiting codes with two-color printing. The color accuracy adheres to stringent GMP certification requirements.
V. Superior After-Sales Service and Certification
1. Comprehensive Service System
Enjoy peace of mind with our Warranty for the Whole Machine, offering a 1-year warranty (extended to 2 years for core components) and lifetime maintenance, ensuring continuous operation without worries.
Take advantage of our Technical Support, available 24/7 for remote diagnosis, ensuring you have expert guidance whenever you need it.
Benefit from our Training Service, which includes free operation training, process guidance, and a complimentary ink debugging manual, empowering your team for success.
2. Certification and Qualifications
Environmental Certification: Be confident in sustainability as our water-based ink meets EU REACH certification standards, and the equipment aligns with the ISO 14001 environmental management system.
Quality Certification: Rest assured with CE certification, while key components like motors and sensors are sourced from esteemed imported brands, ensuring top-notch reliability and performance.
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