Product Description
1. Paper Feeding Section:
Step into the future of paper feeding with our state-of-the-art servo pressure-free extended paper feeding front edge system. This revolutionary design eliminates the conventional reliance on paper guide rubber rollers and embossing rollers, allowing cardboard to glide effortlessly to the printing roller using advanced front edge vacuum technology. The synchronized power input gear ensures perfect alignment with the vacuum paper guide wheel's outer circle. This innovative approach simplifies operations, extends auxiliary paper feeding time, and guarantees seamless adjustments for peak performance.
Our paper feeding section features the renowned French Martin front edge paper feeding structure, designed to excel. The tilting tabletop lifts effortlessly, aiding paper feeding operations. The intuitive design, low at the front and elevated at the back, reduces the chances of paper jams and cardboard damage, making it ideal for both single and curved corrugated cardboard. The Martin bellows' snail-type suction blower channels concentrated power, particularly optimizing high-strength and heavy cardboards for pristine alignment. Additionally, a light-pressure bearing wheel frame design supports towering cardboard stacks, minimizing weight load and enhancing bellows speed efficiency.
The innovative pressure-free front edge paper feeding system effectively tackles the challenge of cardboard damage typically caused by paper guide rubber rollers. This system ensures almost 100% preservation of the cardboard's physical integrity, providing carton manufacturers with a broader scope of paper options. By dispensing with the traditional roller mechanism, it safeguards all types of cardboards during transit, achieving a feat unmatched by other systems.
1. Machine Clutch:
1) Prioritizing safety, our electric control machine clutch features a continuous alarm bell during movement, ensuring the utmost security for operators.
2) Pneumatic Interlocking Device:
3) Our primary motor and fan utilize cutting-edge variable frequency motors and controllers, emphasizing energy conservation and smooth start-ups. The inclusion of a motor start protection device guarantees steadfast reliability.
2. Front Edge Paper Feeding System:
1) Our system boasts suction-assisted paper feeding with a powerful 7.5KW fan that adjusts air volume in response to cardboard bends, ensuring seamless operation.
2) Employing robust cylinder-driven mechanisms for paper lifting and dropping, this system promises swift and efficient handling.
3) Experience the ease of one-button electric adjustments for side, front, and rear baffles, streamlining operations.
4) Armed with Taiwan's super-resistant front edge paper feeding wheel, our system delivers unmatched durability and wear resistance.
5) Select from continuous or interval paper feeding with our adaptable interval paper feeding device, perfectly customizable to your requirements.
6) The user-friendly seven-inch computer touch screen control provides real-time production volume and counting alerts, significantly boosting operational efficiency.
3. Automatic Zeroing Device:
1) Both the paper feeding and die-cutting units feature electric and automatic zeroing capabilities, ensuring unmatched precision and convenience.
2) For general carton applications, our automatic zeroing device offers two trial prints for exact positioning, substantially cutting down on cardboard waste.
4. Dust Removal Device:
1) Our brush dust removal device, situated within the paper feeding section, efficiently cleanses impurities from the cardboard's printed surface, significantly enhancing print quality.
2) With an impressive storage order capacity of up to 999, our system guarantees precise and efficient automatic alignment, elevating productivity.
3) Revel in the simplicity of one-key alignment and slot size adjustment, significantly enhancing user-friendliness and operational ease.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The expertly crafted outer diameter of this component is 395mm, extending to 405mm when including the plate's outer diameter, ensuring optimal functionality and performance.
2) The steel pipe's surface is finished with precision, meticulously ground and coated in durable hard chrome plating, guaranteeing superior longevity and resistance.
3) Our expert balance correction technology ensures flawless and continuous operation of your printing machinery, providing reliability and efficiency at all times.
4) The integration of a ratchet fixed plate rolling shaft enhances operational stability and precision, making every print job smooth and accurate.
5) Our machinery features a versatile full plate hanging slot, specifically crafted for 9mm hanging plate strips to ensure user-friendly operation and adaptability.
6) Effortlessly load and unload printing plates with our electrically controlled foot switch, enabling smooth forward and reverse rotations for seamless operation.
2. Printing roller:
1) With a meticulously designed outer diameter of 159mm, this component epitomizes cutting-edge precision and optimal functionality.
2) The steel pipe surface is expertly ground and enveloped in hard chrome plating, highlighting its durability and refined finish for long-lasting use.
3) Our adept balance correction facilitates smooth and consistent operation, ensuring exceptional print results every time.
4) Enjoy manual adjustment of the printing roller's gap dial, offering a broad adjustment range from 0-12mm for superior precision printing.
3. Upper and lower rollers for paper feeding:
1) The robust upper roller, with an outer diameter of 99mm, is crafted from thick-walled steel pipe and features a quick-adjustment paper guide wheel for seamless handling.
2) Constructed from thick-walled steel pipe, the lower roller boasts an outer diameter of 156mm, with a ground surface and hard chrome plating for unparalleled durability and performance.
3) Offering manual adjustment of the paper feeding roller's gap dial, you benefit from a precise adjustment range of 0-12mm, ensuring accurate paper feeding.
4. Steel anilox roller
1) With an impressive outer diameter of φ213, this roller provides mesh numbers of 180, 200, 220, 240, and 260, allowing for tailored performance to meet your needs.
2) The steel tube's surface is expertly ground and then finished with precision-pressed mesh and hard chrome plating for remarkable inking quality.
3) Balance correction guarantees smooth, uniform inking with consistent dot quality, facilitating premium printing outcomes.
4) The anilox roller is equipped with a wedge overrunning clutch, ensuring even ink distribution and effective cleaning for optimal performance.
5) Manual adjustment of the anilox gap dial allows for precise control over the inking process, ensuring superior print quality.
5. Rubber roller:
1) The rubber roller, with an outer diameter of φ200mm, is finely optimized for efficient and effective ink transfer.
2) Wrapped in wear-resistant rubber and balanced with expertise, this roller promises maximum durability and outstanding performance.
3) Specialized grinding in key areas ensures this roller delivers superior ink transfer for exceptional printing results.
4) With a precisely measured rubber hardness of 60-65 degrees, this roller offers optimal resilience and high-quality performance.
5) The Yunmo motor is engineered with a silent motor, ensuring quiet, efficient, and smooth operation that minimizes noise.
6. Phase adjustment mechanism:
1) This sophisticated mechanism features a planetary gear structure for precise operational control and seamless adjustments.
2) Our printing phase adjustment is electrically managed with a 360-degree digital interface, allowing for adjustments both during and after operation for maximum efficiency.
3) Electric lateral position adjustment offers fine-tuning within a ±10mm range, ensuring precise alignment for your printing needs.
7. Ink circulation
1) Featuring a pneumatic diaphragm pump, this ink circulation mechanism ensures a stable supply of ink and simplifies maintenance for your convenience.
2) An efficient ink filter is incorporated to effectively remove impurities, preserving pristine ink quality and excellence in printing.
8. Printing phase fixing device:
1) The device proudly features an advanced electromagnetic clutch brake, meticulously engineered to deliver unrivaled precision control throughout its operation, ensuring seamless performance and accuracy in every task.
2) Whenever phase adjustments are crucial, the brake mechanism skillfully secures the machine, maintaining the original gear position with impeccable reliability, thus guaranteeing consistent performance and trustworthiness.
9. Oil supply device:
1) The mechanical oil pump is designed to provide a steady and reliable oil supply circulation, ensuring continuous and flawless machine operation, while maintaining peak performance and efficiency.
2) The innovative circulating oil supply system guarantees even inking of gears and consistently balanced oil levels across all groups, thereby optimizing overall machine performance and durability.
Three-die cutting section
1. Die roller (lower roller)
1) With an impressive outer diameter of φ360mm (exclusive of die), this precision-engineered die roller ensures superior performance and reliability.
2) Crafted from robust cast steel, the surface is meticulously ground and enhanced with hard chrome plating, providing enduring durability and resistance to wear.
3) Expertly balanced for precise adjustments, this feature enhances stability during operation, ensuring consistently optimal results in every application.
4) Featuring precisely spaced die fixing screw holes at 50mm*50mm intervals, this component allows for easy operation and quick setup, streamlining the workflow effortlessly.
5) Designed to accommodate a die height of 25.4mm, offering versatile applications in various settings, adapting seamlessly to diverse requirements.
6) Capable of die-cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, this component is tailored to meet diverse operational needs with precision.
2. Rubber pad roller (upper roller)
1) The outer wall boasts a dimension of φ388.9mm, providing robust support and precision, ensuring high-quality and reliable performance.
2) Engineered from premium cast steel with a ground surface and hard chrome plating, this component promises extended longevity and resilience.
3) Meticulously balanced adjustments for enhanced stability, delivering consistent and reliable operations, ensuring top-notch results every time.
4) Features an electric gap adjustment with the die roller for precision control and efficiency, enhancing productivity and operational excellence.
5) The pad's thickness is a precise 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensuring excellent coverage and superior performance.
3. Transverse movement and repair device:
1) The mechanical transverse movement of 40mm, paired with an innovative floating device, allows automatic compensation for line speed, ensuring uniform die-cutting pad wear and maximizing service life.
2) An advanced electric repair device significantly boosts the reuse rate of pads, allowing each to be revitalized 3-4 times, thus maximizing efficiency and reducing costs.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear, remarkably prolonging its service life and ensuring consistent performance.
4. Plate-free fixture:
1) This multifunctional fixture allows for rapid die-cutting interchange without the need for templates for standard boxes, streamlining the process and enhancing efficiency.
2) Achieves remarkable results comparable to thin knife slotting, significantly reducing production costs while maintaining quality.
3) Equipped with 13 servo motors, this feature enables precise electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). By simply inputting the cardboard's dimensions, it facilitates one-key slotting size adjustments, emphasizing ease and unparalleled convenience.
4. Transmission gear:
1. Made from 40Cr high-quality alloy steel, this gear is expertly tempered, ground, and nitrided for exceptional strength and durability, ensuring long-lasting and reliable performance.
2. Ensuring a six-level precision, this component operates smoothly and quietly, with hardness ranging from HRC55-60, offering enduring, low-wear performance that maintains printing color accuracy over time.
3. By incorporating a state-of-the-art keyless connection using an innovative expansion sleeve design between all transmission elements, including the shaft and gear connection, we have revolutionized the way our machinery operates. This groundbreaking design eliminates any connection gaps, allowing for smooth and consistent high-speed performance even under challenging large torque scenarios.
5. Advanced Oil Supply Device:
1) Our system is equipped with a high-performing mechanical oil pump, ensuring a dependable and continuous oil supply cycle that guarantees smooth and uninterrupted operation, keeping your machinery running seamlessly.
2) The sophisticated circulation oil supply mechanism provides even and consistent gear lubrication, while maintaining balanced oil levels throughout all groups. This meticulous balance enhances the longevity and operational efficiency of the entire system.
3) By utilizing a cutting-edge closed spray lubrication system, we ensure exceptional transmission accuracy, which in turn extends the lifespan of the machinery, proving to be a sustainable and cost-effective choice for your operations.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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