Product Description
1. Paper feeding section:
Our Electric Four-Color High-Speed Ink Printing Machine revolutionizes paper feeding with its sophisticated, servo-driven, pressure-free extended paper feeding front edge. This cutting-edge design eliminates the need for conventional paper guide rubber rollers and embossing roller pressure feeding, taking a quantum leap forward in printing technology. By employing advanced front edge vacuum technology, cardboard is transferred seamlessly to the printing roller. The integration of the power input gear with the vacuum paper guide wheel ensures precision alignment. This innovative design removes the necessity of adjusting paper guide pressure, thereby maximizing auxiliary paper feeding time and simplifying adjustments, ensuring superior performance in every aspect.
Our paper feeding section is crafted with the distinguished French Martin front edge paper feeding structure, featuring a one-of-a-kind table top tilting lifting mechanism. This brilliant design ensures smooth paper feeding by cleverly tilting the table top-lower in the front and higher in the back-minimizing any potential for jams and ensuring the safety of cardboard. This mechanism is perfect for both single corrugated and curved cardboard. With the Martin bellows, a snail-type suction blower, the system offers powerful and focused suction, expertly managing robust and heavy cardboard, maintaining accuracy, and preventing skewing. The cutting-edge light-pressure bearing wheel frame design allows easy elevation and lowering of the paper feeding table, significantly reducing load and enhancing performance in the pressure-free section.
Experience a breakthrough in paper feeding with our innovative pressure-free front edge system, which triumphs over traditional methods by eliminating risks of cardboard damage caused by paper guide rubber rollers. This pioneering system preserves the cardboard's physical integrity, offering manufacturers unparalleled flexibility in paper selection. By eliminating the paper guide roller mechanism, it ensures the protection of all cardboards during transport, achieving what others cannot and setting a new standard in the industry.
1. Machine clutch:
1) The machine's clutch is equipped with a user-friendly electric control and features an alarm bell that rings continuously during operation, ensuring ultimate safety for operators.
2) It includes a dependable pneumatic interlocking device, adding another layer of security to the system.
3) Advanced variable frequency motor technology is integrated into the main motor and fan, complemented by a variable frequency controller, promoting energy efficiency, smooth operation starts, and reliable motor start protection.
2. Front edge paper feeding system
1) The system is designed to enhance paper feeding with suction-assistance, featuring a powerful 7.5KW fan with adjustable air volume, efficiently handling varying degrees of cardboard bending for flawless operation.
2) Its paper lifting and dropping mechanisms are driven by cylinders, delivering swiftness and power in every movement.
3) Benefit from effortless, one-button electric adjustments for the side, front, and rear baffles, offering unparalleled convenience.
4) The Taiwan super-resistant front edge paper feeding wheel is synonymous with longevity and wear-resistance, making it a reliable choice for heavy-duty operations.
5) Featuring a versatile interval paper feeding device, it allows for both continuous and interval feeding, easily adapting to specific operational needs.
6) A state-of-the-art seven-inch computer touch screen control provides a user-friendly interface, effortlessly displaying production volume and counting alarms with precision.
3. Automatic zeroing device
1) Both the paper feeding and die-cutting units are equipped with electric and automatic zeroing, ensuring impeccable precision in every operation.
2) Tailored for general carton use, the automatic zeroing device allows for adjustments with just two trial prints, significantly reducing cardboard waste and enhancing efficiency.
4. Dust removal device
1) Our innovative brush dust removal device, integrated into the paper feeding part, efficiently cleanses the printed surface of the cardboard, ensuring superior print quality.
2) The storage order impressively accommodates up to 999 entries, guaranteeing precise and efficient automatic alignment every time.
3) Enjoy the ultimate convenience with one-key alignment and one-key slot size adjustments, making operations smoother and more efficient.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) The printing roller's outer diameter is meticulously crafted at 395mm, with the plate's comprehensive outer diameter at 405mm, ensuring unparalleled precision and durability.
2) The steel pipe's surface radiates with a premium ground finish, further accentuated by a superior layer of hard chrome plating. This combination not only elevates the pipe's aesthetic appeal but also guarantees remarkable strength and enduring longevity, making it an ideal choice for long-term use.
3) Our balance correction process is expertly executed, facilitating an operation that is not just seamless but also smooth. This advanced correction maximizes efficiency, ensuring that performance peaks at optimum levels with every use.
4) Featuring a robust ratchet-fixed plate rolling shaft, this component is designed to provide unwavering stability and reliability. Its solid construction ensures dependable performance, even during intensive use.
5) Experience unmatched versatility with our full plate hanging plate slot. Expertly designed to precisely accommodate 9mm hanging plate strips, this feature enhances the utility and adaptability of the machine, meeting diverse operational needs.
6) Experience the future of ease with our advanced loading and unloading system for printing plates. Managed by an electrically controlled foot switch, this feature allows for effortless forward and reverse rotation, streamlining your workflow like never before.
2. Printing roller:
1) The outer diameter of the printing roller is meticulously crafted at 159mm, setting a new benchmark for optimal performance. This precision engineering ensures consistent quality with every print.
2) Experience excellence in steel pipe surface integrity, maintained with a top-tier ground finish complemented by hard chrome plating. This feature enhances durability and performance, ensuring your investment lasts longer.
3) Balance correction is meticulously applied, ensuring not only smooth operation but also enhancing the roller's overall efficiency. This adjustment contributes significantly to the consistent quality of output.
4) The printing roller's gap dial offers manual adjustability within a precise range of 0-12mm, granting you unparalleled control. This feature is engineered for precision, allowing for fine-tuned operations.
3. Upper and lower rollers for paper feeding:
1) The upper roller boasts an outer diameter of 99mm, crafted from thick-walled steel pipe. It features a quick-adjust paper guide wheel, enhancing convenience and efficiency in paper management.
2) The lower roller is designed with an outer diameter of 156mm and features robust thick-walled steel. Its surface, ground and hard chrome plated, ensures enhanced durability, making it resilient for demanding tasks.
3) Enjoy precise control with our manual gap dial adjustment for the paper feeding roller. With a range of 0-12mm, it ensures fine-tuned paper management, optimizing the feeding process for efficiency.
4. Steel anilox roller
1) This steel anilox roller is crafted with exquisite precision, boasting an outer diameter of φ213. It offers an optional mesh number ranging from 180 to 260, catering to a variety of applications with versatility.
2) The steel tube of the anilox roller features a ground surface with pressed mesh, further enhanced by hard chrome plating. This ensures optimal performance, delivering superior results every time.
3) With advanced balance correction, the anilox roller guarantees smooth operation, delivering consistent dots and uniform inking for every project.
4) Innovatively equipped with a wedge overrunning clutch, the anilox roller ensures even ink distribution and simplifies cleaning, enhancing both functionality and maintenance.
5) The manual anilox gap dial adjustment allows for easy fine-tuning of operations, providing flexibility and precision in managing your printing tasks.
5. Rubber roller:
1) The rubber roller is engineered with an outer diameter of φ200mm, designed to excel in effective ink transfer, ensuring superior output with every roll.
2) Its surface is enveloped in wear-resistant rubber, balanced for enhanced durability and performance. This design promises longevity and consistent performance.
3) Excellently ground in the middle and high parts, this roller excels in ink transfer efficiency, providing optimal output and enhancing your printing results.
4) With a hardness range of 60-65 degrees, the rubber roller offers effective operation and long-lasting durability, making it a reliable component in any printing setup.
5) Fitted with the Yunmo motor, this roller is renowned for its silent operation, reducing noise pollution and ensuring a quieter work environment.
6. Phase adjustment mechanism:
1) Incorporating a sophisticated planetary gear business structure, this phase adjustment mechanism provides reliable and smooth adjustments, enhancing operational precision.
2) Featuring a state-of-the-art electric digital 360-degree adjustment for the printing phase, this mechanism allows for adjustments both during operation and while stopped, offering unmatched flexibility.
3) Experience precision with electric adjustment of lateral position, with a distance range of ±10mm. This feature ensures accuracy and consistency in every print.
7. Ink circulation
1) The pneumatic diaphragm pump is engineered for delivering a stable ink supply. Designed for ease, it ensures convenient and swift operation and maintenance, streamlining the printing process effortlessly.
2) Our advanced ink filter excels in screening out impurities, ensuring the ink quality remains at its peak for flawless, vibrant print results every time.
8. Printing Phase Fixing Device:
1) Experience superior operational control and stability with our integrated electromagnetic clutch brake device, bringing precision and peace of mind to your printing process.
2) The sophisticated brake mechanism halts machine operation when separated, allowing precise phase adjustments while preserving the original gear position for perfect printing alignment.
9. Oil Supply Device:
1) Our mechanical oil pump delivers a smooth, efficient circulation of oil, ensuring consistent and dependable lubrication throughout every operation.
2) Benefit from uninterrupted, even inking across gears with our circulating oil supply system, designed to maintain an impeccably balanced oil level in every group.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) With an outer diameter of φ360mm, this roller offers precision and durability, perfect for delivering high-quality results.
2) Made from sturdy cast steel with a surface that is expertly ground and hard chrome plated, ensuring long-lasting resilience and performance.
3) Engineered with balanced adjustment, this roller enhances operational stability, ensuring a smoother, more reliable workflow.
4) Meticulously designed with a 50mm x 50mm spacing between die fixing screw holes, this ensures secure and stable die placement every time.
5) Suitable for a die height of 25.4mm, it caters to a wide range of operational requirements with ease.
6) Designed to accommodate a die cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, offering versatile adaptability across applications.
2. Rubber Pad Roller (Upper Roller)
1) The outer wall features a diameter of φ388.9mm, engineered for peak performance and reliability.
2) Fabricated from rugged cast steel with a surface that is ground and hard chrome plated, ensuring enduring performance and strength.
3) With balanced adjustment, it enhances operation stability, resulting in smooth and efficient processing.
4) Equipped with an electric adjustment system for precise gap management between rollers, optimizing both precision and efficiency.
5) Featuring a pad thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, this roller is crafted for durability and effective performance.
3. Transverse Movement and Repair Device:
1) With a mechanical transverse of 40mm accompanied by a floating device, our system ensures even pad wear with automatic die-cutting scale compensation, significantly extending service life.
2) Featuring an electric repair device, it enhances pad reuse by allowing 3-4 repairs, reducing both costs and environmental impact.
3) The pneumatic automatic separation device for die-cutting roller minimizes pad wear, remarkably increasing service longevity and efficiency.
4. Plate-Free Fixture:
1) Enjoy the speed and versatility of fast, interchangeable die-cutting with multifunctionality, eliminating the need for traditional templates in box production.
2) Achieve the same high efficiency as thin knife slotting, translating into significant production cost reductions.
3) With thirteen servo motors, experience effortless electrical adjustments for pre-pressure, pressure lines, and plate-free knife ring size, offering seamless one-key slotting size adjustment by simply inputting the cardboard dimensions.
4. Transmission Gear:
1. Precisionly crafted from 40Cr high-quality alloy steel, tempered, ground, and nitrided, ensuring superb durability and strength.
2. Featuring six-level precision, our transmission gear delivers exceptionally smooth operation with low noise, while the hardness of HRC55-60 ensures long life and minimal wear, maintaining consistent print color precision over time.
3. Experience the brilliance of seamless, keyless connection for all transmission components, including the shaft and gear. Through the innovative use of an expansion sleeve, we completely eradicate connection gaps. This design is meticulously crafted to handle long-term high-speed operations, even with large torque, ensuring unwavering reliability and performance.
5. Advanced Oil Supply Device:
1) This machine is outfitted with a highly efficient mechanical oil pump. It guarantees the optimal cycling of oil supply, which is pivotal in maximizing machinery performance and ensuring the smooth, robust operation of the equipment.
2) Our state-of-the-art circulation oil supply system ensures an even distribution of oil to all gears. This sophisticated system maintains balanced oil levels across each group, significantly enhancing the reliability and longevity of the machinery.
3) With our superior closed spray lubrication system, the machinery benefits from exceptional lubrication quality. It not only ensures excellent transmission accuracy but also significantly extends the life of the machine, making it a cornerstone of durable and precise performance.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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