Product Description
1. Paper feeding section:
The sophisticated servo pressure-free extended paper feeding front edge is ingeniously designed, eliminating the traditional need for paper guide rubber rollers and embossing rollers. Our enhanced system seamlessly transfers cardboard directly to the printing roller via cutting-edge front edge vacuum technology. The power input gear aligns with the outer circle of the vacuum paper guide wheel, streamlining the process by removing pressure adjustments and maximizing auxiliary paper feeding time, all while simplifying time adjustments.
Featuring the renowned French Martin front edge paper feeding structure, our section boasts a unique table top tilting lifting mechanism that ensures flawless paper delivery. As the table top lifts, its clever tilt-lower in front, higher in back-minimizes paper jams and cardboard damage, making it perfect for single corrugated and curved cardboard. The Martin bellows, a snail-type suction blower, provides powerful, focused suction, precisely managing high-strength, heavier cardboard to maintain accuracy and prevent skewing. The innovative light-pressure bearing wheel frame design effortlessly elevates and lowers the paper feeding table, significantly reducing load and enhancing bellows performance in the pressure-free section.
Our state-of-the-art pressure-free front edge paper feeding system surpasses traditional methods by eliminating risks of cardboard damage from paper guide rubber rollers. It preserves the cardboard's physical integrity, providing manufacturers with greater flexibility in paper selection. By removing the paper guide roller mechanism, we ensure all cardboards are protected from potential transport damage, achieving what other mechanisms could not.
1. Machine clutch:
1) With intuitive electric control, the machine's clutch is equipped with a continuously ringing alarm bell during operation, ensuring maximum operator safety.
2) Equipped with a reliable pneumatic interlocking device for enhanced operational security.
3) The main motor and fan feature cutting-edge variable frequency motor technology with a variable frequency controller, promoting energy efficiency and smooth starts, while a robust motor start protection device adds an extra layer of safety.
2. Front edge paper feeding system
1) Boosting paper feeding with suction-assistance, the fan's robust 7.5KW power and adjustable air volume accommodate various levels of cardboard bending for seamless operation.
2) Swift and powerful, the system's paper lifting and dropping mechanisms operate via cylinders, ensuring efficient performance.
3) Effortlessly adjust side, front, and rear baffles with one-button electric control, streamlining the process.
4) The Taiwan super-resistant front edge paper feeding wheel is celebrated for its outstanding durability and wear-resistance.
5) Adaptable interval paper feeding device allows for continuous or interval feeding, tailored to specific requirements.
6) A state-of-the-art seven-inch computer touch screen control displays production volume and counting alarms with exceptional ease.
3. Automatic zeroing device
1) Featuring electric and automatic zeroing, both the paper feeding and die-cutting units ensure unmatched precision.
2) Designed for general carton use, the automatic zeroing device significantly reduces cardboard waste by allowing adjustment with just two trial prints.
4. Dust removal device
1) An innovative brush dust removal device in the paper feeding part effectively cleans the printed cardboard surface, enhancing print quality to new heights.
2) The storage order can impressively accommodate up to 999 entries, ensuring precise and efficient automatic alignment.
3) Benefit from the convenience of one-key alignment and one-key slot size adjustments, simplifying operations.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) Meticulously crafted with a 395mm outer diameter, including a comprehensive outer diameter of the plate at 405mm, ensuring precision and durability.
2) The steel pipe's surface gleams with a top-tier ground finish, enveloped in a superior hard chrome plating, ensuring unparalleled strength and longevity in every use.
3) Meticulously executed balance correction is seamlessly integrated, facilitating a flawless, uninterrupted operation that maximizes efficiency and output.
4) Featuring a sturdy ratchet-fixed plate rolling shaft, this crucial component guarantees unwavering stability and reliability throughout its operation.
5) A strategically designed full plate hanging slot is incorporated, precisely tailored to accommodate 9mm hanging plate strips, offering remarkable versatility for diverse uses.
6) Experience the future of convenience with advanced electric control for loading and unloading printing plates, effortlessly managed via a foot switch for smooth forward and reverse motion.
2. Printing roller:
1) With an expertly crafted outer diameter of 159mm, this printing roller is designed to deliver superior performance and exceptional results.
2) The steel pipe's surface quality is preserved with a high-grade ground finish, augmented by hard chrome plating for durability and high performance.
3) Precision balance correction is implemented to guarantee smooth, efficient operation, enhancing the roller's overall performance.
4) The printing roller's gap dial is manually adjustable within a versatile range of 0-12mm, empowering users with precise control for optimal output.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with an outer diameter of 99mm, is crafted from high-quality thick-walled steel pipe and features a quick-adjust paper guide wheel for enhanced convenience.
2) Constructed from robust thick-walled steel, the lower roller, with an outer diameter of 156mm, boasts surface grinding and hard chrome plating for superior durability.
3) Manual gap dial adjustment for the paper feeding roller offers an exact range of 0-12mm, ensuring meticulous paper management for flawless operation.
4. Steel anilox roller
1) Precisely crafted, the anilox roller's outer diameter of φ213 is available with an optional mesh range of 180 to 260, allowing for tailored applications.
2) The steel tube is enhanced with a ground surface and pressed mesh, secured with hard chrome plating, ensuring optimal performance and longevity.
3) Equipped with balance correction, the anilox roller promises smooth operation, consistent dot quality, and uniform inking.
4) Featuring an innovative wedge overrunning clutch, the anilox roller ensures even ink distribution and simplifies cleaning for maintenance ease.
5) Offers convenient manual anilox gap dial adjustment, enabling users to fine-tune operations effortlessly and with precision.
5. Rubber roller:
1) The rubber roller, boasting an outer diameter of φ200mm, is engineered for superior ink transfer, delivering exceptional results.
2) Enveloped in wear-resistant rubber, the steel pipe's surface is perfectly balanced for enhanced durability and optimal performance.
3) Specially ground in its middle and high sections, the rubber roller is designed for exceptional ink transfer efficiency, ensuring optimal print output.
4) With a hardness range of 60-65 degrees, the rubber's formulation ensures effective operation, longevity, and consistent performance.
5) Powered by the renowned Yunmo motor, the roller delivers ultra-quiet operation, significantly reducing noise pollution.
6. Phase adjustment mechanism:
1) Featuring a sophisticated planetary gear structure, this mechanism provides reliable, smooth phase adjustments with precision.
2) Revolutionize your printing process with a state-of-the-art electric digital 360-degree phase adjustment, usable during operation and when stopped, offering unparalleled ease.
3) Electric lateral position adjustment is available over a range of ±10mm, ensuring the utmost precision and adaptability for varying needs.
7. Ink circulation
1) The pneumatic diaphragm pump delivers a steady, reliable ink supply, engineered for convenient and quick operation and effortless maintenance.
2) Elevate your printing experience with our advanced ink filter, expertly designed to meticulously screen out impurities, thus preserving the pristine quality of the ink for flawless printing results every time.
8. Printing Phase Fixing Device:
1) Experience unparalleled operational control and stability with our cutting-edge electromagnetic clutch brake device, a testament to innovation in machinery design.
2) The sophisticated brake mechanism ingeniously halts machine operation during phase adjustments, ensuring the original gear position remains securely fixed, thus maintaining precision at its core.
9. Oil Supply Device:
1) Our state-of-the-art mechanical oil pump guarantees efficient oil circulation, providing a reliable and consistent oil supply for optimal machine performance.
2) Revel in uninterrupted operations with our innovative circulating oil supply system, engineered to ensure even inking of gears while maintaining a perfectly balanced oil level throughout all groups.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) With an outer diameter of φ360mm, excluding the die, our die roller ensures precision and durability in every cut, setting a new standard for performance.
2) Constructed from robust cast steel, the surface is meticulously ground and plated with hard chrome, offering unparalleled resilience and longevity for enduring excellence.
3) Benefit from superior operational stability with balanced adjustment, streamlining your workflow and enhancing reliability.
4) Engineered with meticulous precision, the 50mm x 50mm spacing between die fixing screw holes guarantees secure and stable die placement.
5) Tailored for versatility, it supports a die height of 25.4mm, catering to diverse operational demands with ease.
6) Accommodating a die-cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, it demonstrates exceptional adaptive capabilities.
2. Rubber Pad Roller (Upper Roller)
1) Engineered for optimal performance, the outer wall boasts a diameter of φ388.9mm, ensuring precision in every application.
2) Crafted from durable cast steel with a ground surface and hard chrome plating, it promises enduring performance and reliability.
3) Balanced adjustment enhances operational stability, ensuring smooth and efficient processing throughout.
4) Featuring an electric adjustment system for the gap with the die roller, it optimizes precision and efficiency, elevating your operational capabilities.
5) The pad, with a thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, is designed for maximum durability and effectiveness.
3. Transverse Movement and Repair Device:
1) The mechanical transverse of 40mm, equipped with a floating device and automatic die-cutting uniform scale, ensures even pad wear and extends service life.
2) Boasting an electric repair device, it significantly improves pad reuse rate by allowing 3-4 repairs, thereby reducing both costs and waste.
3) The pneumatic automatic separation device for die-cutting roller drastically minimizes pad wear, markedly increasing service life and operational efficiency.
4. Plate-Free Fixture:
1) Experience swift, interchangeable die-cutting with our multifunctional design, eliminating the need for templates in conventional boxes, thus revolutionizing productivity.
2) Achieve the same level of efficiency as thin knife slotting, resulting in remarkable production cost savings, empowering your bottom line.
3) With thirteen servo motors, enjoy electrical adjustment of pre-pressure, pressure lines, and plate-free knife ring size. Effortlessly adjust slotting size with one key by inputting cardboard dimensions, offering unparalleled simplicity and convenience.
4. Transmission Gear:
1. Constructed from 40Cr high-quality alloy steel, tempered, ground, and nitrided, it offers exceptional durability and strength, ensuring longevity and reliability.
2. Operating with six-level precision, experience smooth operation and low noise. With a hardness of HRC55-60, it guarantees long life, low wear, and consistent print color accuracy over time.
3. Experience seamless efficiency with the keyless connection of all transmission parts. Utilizing an advanced expansion sleeve design, this feature eliminates connection gaps, making it perfectly suited for enduring high-speed operations with substantial torque. Enjoy reliable performance that meets the demands of modern high-speed printing.
5. Advanced Oil Supply Device:
1) Engineered with a state-of-the-art mechanical oil pump, this system ensures an efficient cycle of oil supply, thereby optimizing overall machinery performance and minimizing downtime.
2) Features a sophisticated circulation oil supply system. This innovation provides consistent and uniform oil distribution across all gears while maintaining a well-balanced oil level, greatly enhancing the reliability and durability of the machinery.
3) Enjoy the benefits of a closed spray lubrication system that delivers superior lubrication. This cutting-edge technology guarantees exceptional transmission accuracy and significantly extends the lifespan of the machine, ensuring peak operational performance.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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