Product Description
1. Paper Feeding Section:
Immerse yourself in a world of advanced innovation with our state-of-the-art servo pressure-free extended paper feeding front edge. This revolutionary design eliminates conventional paper guide rubber rollers and embossing rollers, allowing cardboard to glide effortlessly to the printing roller using front edge vacuum technology. The synchronized power input gear impeccably aligns with the vacuum paper guide wheel's outer circle. This intelligent design not only simplifies operations but also extends auxiliary paper feeding time, ensuring seamless adjustments and superior performance.
Our paper feeding section features the acclaimed French Martin front edge paper feeding structure. The cleverly engineered tilting tabletop lifts effortlessly to streamline paper feeding. Its ingenious design-low in the front and high at the back-minimizes potential paper jams and cardboard damage. Perfectly crafted for single and curved corrugated cardboard, the Martin bellows' snail-type suction blower delivers targeted power, particularly effective for high-strength and heavy cardboards, ensuring impeccable alignment. The lightweight pressure-bearing wheel frame design accommodates high cardboard stacks, reducing weight load while enhancing bellows speed efficiency.
The groundbreaking pressure-free front edge paper feeding system expertly resolves the challenges of cardboard damage typically caused by paper guide rubber rollers, maintaining up to 100% of cardboard's physical properties. This innovation offers carton manufacturers a broader spectrum of paper choices. By eliminating the traditional roller mechanism, it ensures the safe transportation of all cardboards, achieving unparalleled efficiency in the industry.
1. Machine Clutch:
1) Safety is our top priority with the electric control machine clutch, designed with an alarm bell that rings continuously during movement, ensuring operator safety is always prioritized.
2) Pneumatic Interlocking Device:
3) Our main motor and fan feature cutting-edge variable frequency motors and controllers, optimizing energy efficiency and facilitating smooth starts. Equipped with a motor start protection device, reliability and durability are assured.
2. Front Edge Paper Feeding System:
1) This system includes suction-assisted paper feeding with a 7.5KW fan, adjustable according to cardboard bend, enabling seamless operation.
2) With powerful cylinder-driven mechanisms for paper lifting and dropping, this system guarantees swift and efficient handling.
3) Offering the luxury of one-button electric adjustments for side, front, and rear baffles, enhancing ease of use.
4) Crafted with Taiwan's ultra-durable front edge paper feeding wheel, delivering unmatched durability and wear resistance.
5) Choose between continuous or interval paper feeding with our adaptable interval paper feeding device tailored to your specific needs.
6) The intuitive seven-inch computer touch screen control provides real-time production volume and counting alerts, boosting operational efficiency.
3. Automatic Zeroing Device:
1) Both paper feeding and die-cutting units are equipped with electric and automatic zeroing, ensuring precision and user-friendliness.
2) For general carton applications, our automatic zeroing device enables two trial prints for precise positioning, substantially reducing cardboard waste.
4. Dust Removal Device:
1) Our efficient brush dust removal device in the paper feeding section thoroughly eliminates impurities from the cardboard's printed surface, enhancing print quality.
2) Boasting a storage order capacity of up to 999, our system guarantees precise and efficient automatic alignment.
3) Revel in the ease of one-key alignment and slot size adjustment, boosting simplicity and operational convenience.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The expertly crafted outer diameter of this component measures 395mm, extending up to 405mm when including the plate's outer diameter for peak functionality.
2) Demonstrating excellence in craftsmanship, the steel pipe's surface is meticulously ground and coated with a layer of hard chrome plating, ensuring superior longevity and resistance.
3) Achieve flawless, continuous operation with expertly implemented balance correction, ensuring your processes remain seamless at all times.
4) Elevate operational stability and precision with our ratchet fixed plate rolling shaft, crafted to perfection for exceptional performance.
5) Enjoy the utmost versatility and user-friendly experience with a full plate hanging slot, expertly designed for 9mm hanging plate strips.
6) Revolutionize the loading and unloading of printing plates with an effortless, electrically controlled foot switch, enabling smooth forward and reverse rotations.
2. Printing roller:
1) With an outer diameter of 159mm, this component embodies precision and superior design for optimal functionality.
2) The steel pipe, finely ground and hard chrome plated, stands as a testament to durability and a sleek, polished finish.
3) Expert balance correction enhances smooth, consistent operations, facilitating outstanding print quality every time.
4) Manual adjustment of the printing roller's gap dial offers a versatile range from 0-12mm, enabling precision in every print.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with its 99mm diameter, boasts a robust thick-walled steel pipe and an adjustable paper guide wheel for efficient paper processing.
2) Designed for durability, the lower roller features a 156mm diameter, crafted from thick-walled steel pipe with a ground surface and hard chrome plating.
3) Manual adjustment of the paper feeding roller's gap dial provides precision, with an adjustment range of 0-12mm.
4. Steel anilox roller
1) This anilox roller, with its φ213 diameter, is available with mesh numbers 180 to 260, offering customizable performance to cater to your needs.
2) With expertly ground surfaces and precisely pressed mesh, finished with hard chrome plating, this roller ensures exceptional inking performance.
3) Balance correction ensures uniform inking and consistent dot quality, resulting in premium printing output.
4) Equipped with a wedge overrunning clutch, the anilox roller is designed for even ink distribution and effective cleaning.
5) Manual adjustment of the anilox gap dial allows for precise control over the inking process, enhancing print quality.
5. Rubber roller:
1) This roller, with a φ200mm diameter, is optimized for efficient ink transfer, ensuring excellent printing results.
2) The roller's steel pipe, wrapped in wear-resistant rubber and balanced to perfection, guarantees maximum longevity.
3) Achieve superior ink transfer and outstanding results with specialized grinding in the middle and high areas of the roller.
4) With rubber hardness measured between 60-65 degrees, this roller is built for resilience and peak performance.
5) Equipped with a silent motor, the Yunmo motor ensures quiet and efficient operation, enhancing your working environment.
6. Phase adjustment mechanism:
1) The sophisticated planetary gear business structure provides precise control, enhancing operational efficiency.
2) Featuring a 360-degree digital interface, the electrically controlled printing phase adjustment allows seamless changes during operation and downtime.
3) Electric lateral position adjustment offers a fine-tuning range of ±10mm, ensuring precise alignment for optimal results.
7. Ink circulation
1) A pneumatic diaphragm pump guarantees stable ink supply and effortless maintenance, offering reliable performance.
2) An integrated ink filter efficiently removes impurities, maintaining pristine ink quality for superior print results.
8. Printing phase fixing device:
1) Our state-of-the-art device features an electromagnetic clutch brake, meticulously engineered for unparalleled precision control during operation, ensuring flawless performance every time.
2) When adjustments to the printing phase are required, our advanced brake mechanism locks the machine securely in place, preserving the original gear position with an exceptional degree of reliability.
9. Oil supply device:
1) This device is powered by a mechanical oil pump that guarantees a consistent and regulated oil supply circulation, crucial for the seamless and efficient functioning of the machinery.
2) The innovative circulating oil supply system ensures comprehensive inking of gears and maintains balanced oil levels across all machinery groups, significantly optimizing overall performance.
Three-die cutting section
1. Die roller (lower roller)
1) Featuring a remarkable outer diameter of φ360mm (excluding die), this component is precision-engineered to deliver top-notch performance.
2) Crafted from robust cast steel, its surface is expertly ground and enhanced with a hard chrome plating for long-lasting durability and reliability.
3) Beyond just craftsmanship, this roller is precision-balanced for adjustments, enhancing stability and ensuring consistent operational results.
4) With die fixing screw holes meticulously spaced at 50mm*50mm intervals, setup and operation are rendered exceptionally straightforward and efficient.
5) Designed to support a die height of 25.4mm, this feature provides versatility to cater to a multitude of applications.
6) This roller adeptly handles die cutting thicknesses of 16mm for three-layer boards, as well as 13mm-15mm for five-layer boards, meeting diverse production needs with ease and flexibility.
2. Rubber pad roller (upper roller)
1) An outer wall dimension of φ388.9mm ensures robust support and precision in all applications.
2) Premium cast steel construction, paired with a ground surface and hard chrome plating, assures extended longevity and outstanding performance.
3) Balanced for precision adjustments, this roller offers enhanced stability, consistently delivering reliable and superior operations.
4) Equipped with electric gap adjustment with the die roller, it ensures precision control and maximized efficiency in use.
5) Featuring an 8mm thick pad with an outer diameter of φ404.9mm and a width of 250mm, it offers excellent coverage and unmatched support.
3. Transverse movement and repair device:
1) The mechanical transverse movement of 40mm, when combined with the floating device, allows for automatic line speed compensation, ensuring even die-cutting pad wear and extending service life to the maximum extent possible.
2) The inclusion of an electric repair device significantly boosts the pad reuse rate, with each pad being repairable 3-4 times, thereby optimizing efficiency and sustainability.
3) Additionally, the pneumatic automatic separation device of the die-cutting roller minimizes pad wear remarkably, prolonging its service life.
4. Plate-free fixture:
1) This innovative, multifunctional fixture enables rapid die-cutting interchange without the need for templates for standard boxes, streamlining processes and saving valuable time.
2) Achieving results equivalent to thin knife slotting, it substantially reduces production costs while maintaining high-quality output.
3) With 13 servo motors at its command, this fixture allows for electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). Simply input the cardboard's dimensions for one-key slotting size adjustments, emphasizing ease and user convenience.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, this gear undergoes tempering, grinding, and nitriding to achieve outstanding strength and durability, ensuring long-lasting performance.
2. Designed to six-level precision, this component operates with a smooth, quiet efficiency, boasting a hardness of HRC55-60 for long-lasting, low-wear performance-all while maintaining impeccable printing color accuracy over time.
3. Experience the future of connectivity with our groundbreaking integration of a keyless connection (expansion sleeve) between all transmission components, including shaft and gear connections. This cutting-edge innovation eliminates any connection gaps, ensuring effortless and stable high-speed performance, even under significant torque demands.
5. State-of-the-Art Oil Supply Device:
1) Our advanced system is equipped with a robust mechanical oil pump, which engages in a dependable oil supply cycle, ensuring smooth and uninterrupted operation.
2) Enjoy the benefits of our circulation oil supply mechanism, which not only ensures uniform gear lubrication but also maintains balanced oil levels across all groups. This promotes machinery longevity and optimizes performance efficiency.
3) Utilizing a sophisticated closed spray lubrication system, this method guarantees precise transmission accuracy while significantly extending the machinery's lifespan.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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