Product Description
1. Paper feeding section:
Experience effortless precision with our advanced servo pressure-free extended paper feeding front edge! Designed for seamless operations, it eliminates the need for paper guide rubber rollers and embossing roller pressure feeding. Our innovative design ensures that cardboard is smoothly transferred directly to the printing roller through the front edge vacuum system. The power input gear aligns perfectly with the outer circle of the vacuum paper guide wheel, allowing for maximum auxiliary paper feeding time and vastly simplified operation. Elevate your paper feeding experience with ease and precision.
Our paper feeding section, inspired by the French Martin front edge paper feeding structure, features a unique table top tilting lifting mechanism designed for optimal paper handling. This innovative lifting design minimizes paper jams and cardboard damage by positioning the table low at the front and higher at the back during paper feeding. Ideal for single and curved corrugated cardboard, our snail-type suction blower ensures greater suction on heavy-duty cardboard, keeping it aligned and secure. The light-pressure bearing wheel frame effortlessly lifts even the highest stacks, reducing the load and enhancing speed in the pressure-free section for an unparalleled feeding experience.
Our pressure-free front edge paper feeding system revolutionizes cardboard handling. By eliminating the paper guide rubber roller, it prevents any damage to the cardboard, maintaining the integrity of its physical properties. This innovation offers carton manufacturers enhanced flexibility in paper choice. Without the traditional conveying mechanism, our system safeguards all cardboards during transportation, a feat unmatched by other front edge mechanisms.
1. Machine clutch:
1) Safety is paramount with our electric control machine clutch: enjoy peace of mind as the continuous alarm bell ensures the operator's safety throughout operation.
2) Pneumatic interlocking device
3) Featuring a state-of-the-art variable frequency motor and controller, our main motor and fan deliver energy-efficient, smooth starts. The integrated motor start protection device ensures reliable performance and longevity.
2. Front edge paper feeding system
1) Our suction-assisted paper feeding, powered by a robust 7.5KW fan, offers adjustable air volume to adapt to varying cardboard bends, ensuring streamlined paper feeding.
2) Experience swift and powerful handling with cylinder-driven paper lifting and dropping.
3) Simplify your operations with our one-button electric adjustment for side, front, and rear baffles.
4) Make durability a given with our Taiwan super-resistant front edge paper feeding wheel, designed for long-lasting performance.
5) Choose flexibility with our interval paper feeding device; easily switch between continuous and interval feeding to meet your specific needs.
6) Gain full control with our seven-inch computer touch screen, which displays production volume and counting alarms, enhancing your operational efficiency.
3. Automatic zeroing device
1) Enjoy precision and convenience with electric and automatic zeroing for both the paper feeding and die-cutting units.
2) Reduce waste seamlessly with our automatic zeroing device for general cartons, enabling two trial prints to achieve perfect alignment, saving valuable materials.
4. Dust removal device
1) Elevate your printing quality with our brush dust removal device, effectively eliminating impurities from the printed surface of the cardboard.
2) Store up to 999 orders with precision and efficiency, thanks to our accurate automatic alignment system.
3) Optimize your workflow with one-key alignment and easy one-key slot size adjustment.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) Experience the precision of our printing roller, featuring an outer diameter of 395mm. When fitted with the plate, this extends to 405mm, ensuring seamless integration.
2) The steel pipe boasts a finely ground surface, complemented by a hard chrome plating for superior durability.
3) Each roller undergoes meticulous balance correction, guaranteeing smooth and flawless operation.
4) Equipped with a ratchet-fixed plate rolling shaft, ensuring reliability and continuity.
5) Features a full plate hanging plate slot, crafted for 9mm hanging plate strips, optimizing versatility and ease of use.
6) Effortlessly load and unload printing plates with our electrically controlled foot switch, designed for precise forward and reverse rotation.
2. Printing roller:
1) Compact yet robust, this roller comes with an outer diameter of 159mm, delivering consistent results.
2) With a surface that is finely ground and hard chrome plated, the roller assures longevity and quality performance.
3) Balance correction is meticulously performed to ensure the smoothest operation possible.
4) Enjoy the convenience of manual adjustment with the gap dial of the printing roller, offering an adjustment range from 0 to 12mm.
3. Upper and lower rollers for paper feeding:
1) The upper roller boasts a 99mm outer diameter and is crafted from thick-walled steel pipe, complete with a quick-adjustment paper guide wheel for streamlined operations.
2) The lower roller, with a 156mm outer diameter, features a thick-walled steel pipe construction, surface grinding, and hard chrome plating, ensuring robust performance.
3) Manual adjustment of the gap dial for the paper feeding roller is available, with a comprehensive adjustment range of 0-12mm.
4. Steel anilox roller
1) Precision inking with an outer diameter of φ213, offering a variety of mesh numbers (180, 200, 220, 240, 260) for customization.
2) The steel tube's surface is expertly ground, mesh is precisely pressed, and hard chrome plated, ensuring efficient and durable service.
3) Balance correction ensures smooth operation, delivering consistent dots and uniform inking.
4) Designed with a wedge overrunning clutch, the anilox roller ensures even ink distribution and easy cleaning.
5) Manual adjustment of the anilox gap dial allows for precision in your operation.
5. Rubber roller:
1) With an outer diameter of φ200mm, our rubber roller is engineered for reliability.
2) The roller is wrapped with wear-resistant rubber for durability and balanced for optimal performance.
3) Special attention to detail in grinding the middle and high parts of the roller ensures excellent ink transfer capability.
4) The rubber's hardness rating of 60-65 degrees assures ideal ink transfer and durability.
5) The Yunmo motor is equipped with a silent motor, enhancing your operational environment.
6. Phase adjustment mechanism:
1) Featuring a planetary gear business structure, this mechanism guarantees precision and reliability.
2) Enjoy the ease of electric digital 360-degree adjustment of the printing phase, operable even when the machine is at a standstill.
3) The lateral position can be finely tuned with electric adjustment, offering an adjustment distance of ±10mm.
7. Ink circulation
1) A pneumatic diaphragm pump ensures stable ink supply and offers convenient, quick operation and maintenance.
2) Our ink filter effectively removes impurities, maintaining the purity and quality of your print work.
8. Printing phase fixing device:
1) The electromagnetic clutch brake device assures precise phase fixing during operations.
2) When adjusting the phase, the brake mechanism securely maintains the original gear position, ensuring stability and accuracy.
9. Oil supply device:
1) The mechanical oil pump facilitates a reliable oil supply circulation, enhancing the longevity and performance of your equipment.
2) Experience seamless performance with our state-of-the-art circulating oil supply system, which ensures that gears are evenly inked, maintaining a perfectly balanced oil level across each group.
Three-die cutting section: Unlock unparalleled precision with our expertly engineered die-cutting section, ensuring flawless execution in every cut.
1. Die roller (lower roller): The foundation of perfection starts here with unmatched durability and precision.
1) The robust outer diameter of φ360mm (excluding die) promises unbeatable strength and reliability.
2) Crafted from high-quality cast steel, this roller is surface ground and hard chrome plated for enhanced durability and smooth operation.
3) Enjoy stability like never before with balanced adjustments that significantly increase operational stability.
4) Featuring strategically placed die fixing screw holes spaced at 50mm*50mm, making it exceptionally versatile.
5) Perfectly engineered for a die height application of 25.4mm, catering to a variety of needs.
6) Offers precise die cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, ensuring versatility in applications.
2. Rubber pad roller (upper roller): Elevate your production quality with this advanced component.
1) With an imposing outer wall diameter of φ388.9mm, enjoy unparalleled support and performance.
2) Manufactured with premium cast steel, its surface is ground and hard chrome plated, offering superior longevity.
3) Benefit from balanced adjustments designed to enhance operational stability seamlessly.
4) Experience the convenience of electric adjustment for the gap with the die roller, offering precise control.
5) Boasting a pad thickness of 8mm (outer diameter: φ404.9mm), and width of 250mm, for exceptional durability and performance.
3. Transverse movement and repair device: Innovatively crafted for extended service life and efficiency.
1) Designed with a mechanical transverse 40mm floating device, it ensures uniform die-cutting scale and automatically adjusts line speed to evenly wear the die-cutting pad and elongate its lifespan.
2) Featuring an electric repair device, this innovation enhances the reuse rate of pads, allowing them to be repaired 3-4 times for extended use.
3) Equipped with a pneumatic automatic separation device for die-cutting rollers, reducing pad wear and greatly extending service life.
4. Plate-free fixture: Revolutionize efficiency with our fast interchangeable multi-function design, streamlining production.
1) Experience rapid die-cutting with its fast interchangeable functionality, eliminating the need for templates in conventional boxes.
2) Delivers the same efficiency as thin knife slotting, leading to significant production cost savings.
3) Leverage 13 servo motors that electrically adjust the pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure) for ultimate precision. Easily adjust slotting size with the input of cardboard dimensions - simplicity at its finest.
4. Transmission gear: Designed for exceptional durability and consistency.
1. Constructed with 40Cr high-quality alloy steel, tempered, ground, and nitrided, these gears ensure unwavering performance.
2. Boasting six-level precision and smooth operation, they are engineered for low noise, outstanding hardness (HRC55-60), longevity, and minimal wear, ensuring consistent printing color accuracy over time.
3. The transmission parts (shaft and gear connection) feature a keyless connection design (expansion sleeve) to eliminate connection gaps, making them ideal for long-term high-speed operations with large torque.
5. Oil supply device: Maintain precision and longevity with our advanced oil supply technology.
1) Employing a mechanical oil pump, this device ensures a reliable oil supply cycle for consistent performance.
2) With our circulating oil supply technology, gears receive uniform oiling, and each group maintains a balanced oil level for optimal efficiency.
3) Utilizing a closed spray lubrication system, this advanced feature ensures accurate transmission and extends the life of the equipment.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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