Product Description
1. Paper feeding section:
The sophisticated servo pressure-free extended paper feeding front edge is ingeniously designed, eliminating the need for a traditional paper guide rubber roller and embossing roller pressure feeding. Our streamlined system transfers cardboard directly to the printing roller using advanced front edge vacuum technology. The power input gear aligns perfectly with the outer circle of the vacuum paper guide wheel. This innovative approach removes the necessity of adjusting paper guide pressure, thereby lengthening auxiliary paper feeding time to its maximum and simplifying the time adjustment process.
The paper feeding section features the renowned French Martin front edge paper feeding structure, with a unique table top tilting lifting mechanism that ensures seamless paper feeding. As the table top lifts, it is cleverly tilted, lower in the front and higher in the back, minimizing the risk of paper jams and cardboard damage. This design is ideally suited for single corrugated and curved cardboard. The Martin bellows, a snail-type suction blower, delivers a concentrated and powerful suction, perfectly handling high-strength and heavier cardboard to maintain precision and prevent skewing during feeding. The innovative light-pressure bearing wheel frame design elevates and lowers the paper feeding table with ease, significantly reducing the load and enhancing the bellows' performance in the pressure-free section.
Our cutting-edge pressure-free front edge paper feeding system triumphs over the traditional methods by eradicating the risk of cardboard damage from paper guide rubber rollers. It ensures the preservation of cardboard's physical integrity, thus offering manufacturers greater flexibility in paper selection. By doing away with the paper guide roller mechanism, we protect all cardboards from potential damage during transport, achieving what other mechanisms could not.
1. Machine clutch:
1) Safety first with our intuitive electric control: the machine's clutch is equipped with an alarm bell that rings continuously during operation, ensuring an unparalleled level of safety for the operator.
2) Equipped with a reliable pneumatic interlocking device, enhancing operational safety and efficiency.
3) Our main motor and fan are enhanced with cutting-edge variable frequency motor technology. Paired with a state-of-the-art variable frequency controller, this system champions energy efficiency and ensures smooth starts, all while being backed by a robust motor start protection device for added safety.
2. Front edge paper feeding system
1) Enhance your paper feeding experience with our suction-assisted system. Powered by a robust 7.5KW fan, the air volume can be adjusted to accommodate varying degrees of cardboard bending, ensuring a consistently seamless operation.
2) Designed for speed and power, the system's paper lifting and dropping mechanisms are cylinder-driven, ensuring swift and reliable performance.
3) Experience effortless control with our one-button electric adjustment for the side, front, and rear baffles, making operations smoother than ever.
4) The Taiwan super-resistant front edge paper feeding wheel stands as a testament to durability, acclaimed for its exceptional wear-resistance.
5) Our versatile interval paper feeding device offers flexibility with options for continuous or interval feeding, tailored to meet your specific operational needs.
6) Harness modern technology with our state-of-the-art seven-inch computer touch screen control, effortlessly displaying production volume and counting alarms for enhanced operational efficiency.
3. Automatic zeroing device
1) Precision at its finest: both the paper feeding and die-cutting units feature electric and automatic zeroing, ensuring unparalleled accuracy.
2) Designed with general carton use in mind, our automatic zeroing device allows for seamless adjustment with just two trial prints, significantly reducing cardboard waste and optimizing efficiency.
4. Dust removal device
1) Introducing our innovative brush dust removal device in the paper feeding part, expertly designed to cleanse the printed surface of the cardboard, elevating print quality to new heights.
2) Boost your efficiency with our storage order system, capable of accommodating up to 999 entries, ensuring precise and efficient automatic alignment.
3) Enjoy the ultimate convenience of one-key alignment and one-key slot size adjustments, streamlining your operations like never before.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) The outer diameter is meticulously crafted to be 395mm, with a comprehensive outer diameter of the plate at 405mm, ensuring unparalleled precision and durability. This design feature ensures that every component fits seamlessly, optimizing performance and reliability in every print cycle.
2) The steel pipe's surface boasts a high-quality ground finish with superior hard chrome plating, guaranteeing exceptional strength and longevity. This ensures the equipment withstands the rigors of high-speed printing, maintaining its integrity and efficiency over time.
3) Balance correction is expertly implemented to facilitate seamless, smooth operation, maximizing efficiency. This ensures consistent high-quality output, reducing downtime and enhancing productivity.
4) Equipped with a robust ratchet-fixed plate rolling shaft, this component ensures stability and reliability during use. This precision engineering allows for steady performance, even during the most demanding printing tasks.
5) A full plate hanging plate slot is provided, precisely accommodating 9mm hanging plate strips for versatility. This allows for easy customization and adaptability, enhancing the machine's capability to handle various printing requirements.
6) The advanced loading and unloading of printing plates are managed with an electrically controlled foot switch for effortless forward and reverse rotation. This innovation simplifies the process, offering ease of use and increased efficiency during setup and operation.
2. Printing roller:
1) The outer diameter is finely measured at 159mm, crafted for optimal performance. This precision ensures the roller operates smoothly and efficiently, contributing to superior print quality.
2) The surface integrity of the steel pipe is maintained with a high-quality ground finish and hard chrome plating, ensuring durability and performance consistency.
3) Balance correction ensures smooth operation, enhancing the roller's efficiency. This means less wear and tear, longer service life, and consistently excellent results.
4) The gap dial of the printing roller is manually adjustable within a 0-12mm range, providing precise control. This feature allows users to fine-tune the printing process to meet exacting standards.
3. Upper and lower rollers for paper feeding:
1) The upper roller's outer diameter stands at 99mm, constructed from thick-walled steel pipe, with a conveniently quick-adjust paper guide wheel. This design enhances the ease of operation and precision in paper handling.
2) The lower roller features an outer diameter of 156mm with robust thick-walled steel, finished with surface grinding and hard chrome plating for enhanced durability and reliability, ensuring flawless paper feeding.
3) Offers manual gap dial adjustment for the paper feeding roller, with a precise range of 0-12mm, ensuring fine-tuned paper management. This ensures consistent feeding, reducing misfeeds and improving overall productivity.
4. Steel anilox roller
1) Crafted with precision, the outer diameter is φ213, with an optional mesh number of 180, 200, 220, 240, 260, for varied applications. This versatility allows for customization to meet specific printing needs.
2) The steel tube boasts a ground surface with pressed mesh, further enhanced by hard chrome plating for optimal performance. This ensures a long-lasting, high-quality printing process.
3) With balance correction, the anilox roller ensures smooth operation, delivering consistent dots and uniform inking. This precision engineering guarantees high-quality print results every time.
4) The anilox roller is innovatively equipped with a wedge overrunning clutch, ensuring even ink distribution and easy cleaning. This enhances operational efficiency and reduces maintenance needs.
5) Features manual anilox gap dial adjustment, allowing users to fine-tune their operations with ease. This ensures precise control over ink application, resulting in superior print quality.
5. Rubber roller:
1) The rubber roller showcases an outer diameter of φ200mm, engineered for effective ink transfer. This design ensures high-quality print results by providing consistent ink coverage.
2) The steel pipe surface is enveloped in wear-resistant rubber, balanced for enhanced durability and performance. This ensures longer life and consistent performance.
3) Specially ground in the middle and high parts, the rubber roller excels in ink transfer efficiency, providing optimal output. This feature enhances print quality by ensuring even ink distribution.
4) The rubber's hardness, ranging from 60-65 degrees, contributes to its effective operation and longevity. This ensures the roller can withstand the demands of continuous operation without compromising quality.
5) Utilizes the Yunmo motor, renowned for its silent operation, reducing noise pollution. This enhances the working environment, making it more comfortable for operators.
6. Phase adjustment mechanism:
1) It incorporates a sophisticated planetary gear business structure, offering reliable and smooth phase adjustments. This ensures precise alignment and synchronization during printing.
2) Featuring a cutting-edge electric digital 360-degree adjustment for the printing phase, adjustable during both operation and stopping. This provides the flexibility needed for high-quality, precise printing.
3) Offers electric adjustment of lateral position with a distance ranging ±10mm, ensuring precision. This feature allows for accurate positioning and alignment, enhancing print quality.
7. Ink circulation
1) Discover the unparalleled efficiency of our pneumatic diaphragm pump, engineered to deliver a steady ink supply. Designed with user convenience in mind, it allows for swift operation and effortless maintenance, ensuring your workflow remains uninterrupted.
2) Our ink filter is your trusted ally in maintaining superior ink quality. It meticulously screens out impurities, guaranteeing that your printing output remains consistently flawless.
8. Printing phase fixing device:
1) Experience the ultimate in operational control and stability with our integrated electromagnetic clutch brake device. It's crafted to enhance your machine's performance to new heights.
2) The precision-engineered brake mechanism comes into play when machine operation needs to be restricted for phase adjustment, ensuring that the original gear position remains perfectly fixed.
9. Oil supply device:
1) Our mechanical oil pump is a powerhouse of efficiency, circulating oil seamlessly to guarantee a consistent and reliable supply, essential for smooth operations.
2) Enjoy the luxury of uninterrupted performance with our innovative circulating oil supply system. It ensures even inking of gears and maintains a perfectly balanced oil level across each group, all day, every day.
Three-die cutting section:
1. Die roller (lower roller):
1) With an outer diameter of φ360mm (excluding the die), this roller promises both precision and durability, a testament to its superior performance.
2) Engineered from robust cast steel, the surface is painstakingly ground and hard chrome plated, significantly enhancing resilience and longevity.
3) Equipped with balanced adjustment capabilities, it offers unparalleled operational stability, paving the way for a smoother and more reliable workflow.
4) Precision is our hallmark. The die fixing screw holes are meticulously spaced at 50mm x 50mm, ensuring secure and stable die placement for superior results.
5) With compatibility for a die height of 25.4mm, our machine caters to diverse operational needs, offering flexibility and adaptability.
6) The die cutting thickness accommodates 16mm for three-layer boards and 13mm-15mm for five-layer boards, showcasing our machine's versatile adaptability.
2. Rubber pad roller (upper roller):
1) The outer wall, with a diameter of φ388.9mm, is expertly engineered for optimal performance, ensuring your operations run smoothly.
2) Crafted from durable cast steel, its surface is meticulously ground and hard chrome plated, offering long-lasting performance and exceptional durability.
3) Balanced adjustment is key to enhancing operational stability, guaranteeing smooth and efficient processes.
4) Featuring an electric adjustment system, this roller optimizes precision and efficiency in the gap with the die roller, ensuring perfect results every time.
5) With a pad thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, it's designed for durability and effectiveness in every operation.
3. Transverse movement and repair device:
1) Our mechanical transverse movement of 40mm, coupled with a floating device and automatic die-cutting uniform scale, compensates for line speed. This ensures even pad wear, significantly extending service life.
2) The electric repair device enhances the pad reuse rate, allowing for 3-4 repairs, thus reducing costs and minimizing waste-an eco-friendly solution for your operations.
3) The pneumatic automatic separation device for the die-cutting roller is a game-changer, minimizing pad wear and dramatically increasing service life.
4. Plate-free fixture:
1) Experience the future of die-cutting with our fast, interchangeable system that combines multifunctionality in one, effortlessly eliminating the need for templates in conventional boxes.
2) Achieve the same efficiency as thin knife slotting, resulting in remarkable production cost savings and enhanced operational effectiveness.
3) Our thirteen servo motors enable precise electrical adjustment of pre-pressure, pressure lines, and plate-free knife ring sizes. Enjoy the simplicity of one-key slotting size adjustment by simply inputting cardboard dimensions, offering unmatched convenience and efficiency.
4. Transmission gear:
1) Constructed from top-tier 40Cr high-quality alloy steel, our transmission gear is tempered, ground, and nitrided to ensure exceptional durability and strength, setting new standards for operational longevity.
2. Experience the elegance of precision with our six-level accuracy system, ensuring seamless operation with minimal noise disturbance. The robust hardness of HRC55-60 not only extends the machine's lifespan but also guarantees minimal wear and tear, preserving the vibrancy and precision of your print colors consistently over the long haul.
3. Our innovative keyless connection system, which integrates all transmission components like the shaft and gear using an advanced expansion sleeve, eradicates connection gaps. This design is ideal for enduring high-speed operations with significant torque, ensuring reliability and efficiency.
5. State-of-the-art Oil Supply Device:
1) Featuring an advanced mechanical oil pump, our system ensures effective oil supply cycling, significantly enhancing overall machinery performance and reliability.
2) With a sophisticated circulation oil supply system, our machine promises consistent and even oiling of gears, maintaining a balanced oil level across all groups. This feature significantly amplifies the dependability and durability of the machinery.
3) The incorporation of a closed spray lubrication system is key to achieving unparalleled lubrication quality, which in turn guarantees exceptional transmission accuracy and prolongs the machine's operational life.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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