Product Description
1. Paper feeding section:
Experience the revolution in paper feeding with our servo pressure-free extended paper feeding front edge! Designed without the need for paper guide rubber rollers or embossing roller pressure feeding, this innovative approach transports cardboard directly to the printing roller via front edge vacuum technology. The power input gear of the paper feeding section's intermittent divider matches the vacuum paper guide wheel's outer circle perfectly. Without the hassle of adjusting rubber roller pressure feeding, enjoy seamless operation with maximized auxiliary paper feeding time, all controlled effortlessly.
Our paper feeding section is crafted with precision, inspired by the French Martin front edge structure. This innovative design features a tabletop that tilts for optimal paper feeding, minimizing paper jams and cardboard damage, making it ideal for single corrugated and curved cardboard. The Martin bellows, a snail-type suction blower, provides powerful suction to maintain straight paper feeding, even with high-strength or heavier cardboard. The lifting and lowering mechanism is engineered with a lightweight, pressure-bearing wheel frame that efficiently supports increased weight, enhancing the bellows' speed in the pressure-free section.
Discover the future of paper feeding with our pressure-free front edge system, which eliminates the risk of cardboard damage from paper guide rubber rollers. This cutting-edge mechanism ensures the preservation of cardboard's physical attributes, granting carton manufacturers diverse material choices. By removing the paper guide rubber roller mechanism, we safeguard all cardboards during transport, achieving what other front edge systems cannot.
1. Machine clutch:
1) Safety is paramount with our electric control machine clutch. The alarm bell rings continuously during operation, ensuring operator safety at all times.
2) Our pneumatic interlocking device offers an extra layer of operational security, enhancing the machine's fail-safe features.
3) The main motor and fan use advanced variable frequency technology, coupled with a controller to deliver energy-efficient performance. This system ensures a smooth start and safeguards with a motor start protection device.
2. Front edge paper feeding system
1) Our suction-assisted paper feeding system, equipped with a powerful 7.5KW fan, allows air volume adjustments to accommodate various cardboard bends, ensuring flawless paper feeding.
2) Experience quick and powerful paper handling with cylinder-driven lifting and dropping mechanisms, streamlining the feeding process.
3) Enjoy the convenience of one-button electric adjustments for the side, front, and rear baffles, enhancing operational efficiency.
4) Built to last, the Taiwan super-resistant front edge paper feeding wheel is both durable and wear-resistant, promising long-term performance.
5) Tailor your paper feeding needs with our interval paper feeding device, offering choices between continuous or interval feeding.
6) Control your operations with ease using the seven-inch computer touch screen, displaying production volume and counting alarms for optimal management.
3. Automatic zeroing device
1), Achieve precision with our electric and automatic zeroing capabilities in both the paper feeding and die-cutting units.
2), Our automatic zeroing device ensures accuracy for general cartons, allowing two trial prints for perfect positioning, significantly reducing cardboard waste.
4. Dust removal device
1) Enhance your printing quality with our brush dust removal device, efficiently cleaning the printed surface of cardboard from impurities.
2) Benefit from advanced storage capabilities with automatic alignment accuracy and efficiency, storing up to 999 orders seamlessly.
3) Simplify your operations with one-key alignment and slot size adjustments, streamlining your workflow.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) With an impressive outer diameter of 395mm, and bearing a plate diameter reaching 405mm, this feature ensures immense capacity and efficiency.
2) The steel pipe showcases a sleek, ground surface, complemented by a robust layer of hard chrome plating, adding both durability and elegance.
3) Enjoy seamless operations with our expertly conducted balance correction, ensuring stability and precision.
4) Equipped with a ratchet-fixed plate rolling shaft, this provides reliable performance and ease of use.
5) Featuring a comprehensive full plate hanging slot, perfectly designed for 9mm hanging plate strips, offering versatility and convenience.
6) Experience effortless handling of printing plates with our electrically controlled foot switch, allowing for smooth forward and reverse rotation.
2. Printing roller:
1) Boasting an outer diameter of 159mm, this component ensures optimal function and precision.
2) The steel pipe's surface is expertly ground and plated with hard chrome, enhancing durability and smoothness.
3) Perfect balance correction is performed, promising uninterrupted and smooth operation.
4) Features a manually adjustable gap dial for the printing roller, with a generous adjustment range of 0-12mm, ensuring precision.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with an outer diameter of 99mm, is a thick-walled steel pipe, equipped with a quick-adjustment paper guide wheel for enhanced efficiency.
2) The lower roller's 156mm outer diameter crafted from sturdy thick-walled steel, with a meticulously ground surface and hard chrome plating, ensures exceptional durability.
3) Manually adjust the gap dial of the paper feeding roller, featuring a wide adjustment range of 0-12mm for perfect alignment and feed.
4. Steel anilox roller
1) Features an outer diameter of φ213, with mesh numbers ranging from 180 to 260, offering adaptable mesh options.
2) The steel tube is finely ground, with an intricately pressed mesh, a ground surface, and fortified with hard chrome plating, promising consistency and robustness.
3) Experience flawless balance correction for smooth operation and consistent, uniform inking.
4) Equipped with a wedge overrunning clutch, the anilox roller ensures even ink distribution and efficient ink washing.
5) Manually adjustable anilox gap dial for precise control and customization.
5. Rubber roller:
1) Boasting an ample outer diameter of φ200mm, this rubber roller is designed for superior performance.
2) Wrapped in wear-resistant rubber and expertly balanced, the steel pipe ensures long-lasting durability and functionality.
3) Specially ground rubber roller with middle and high parts, optimizing ink transfer for exceptional results.
4) Possessing rubber hardness of 60-65 degrees, crafted for optimal performance and resilience.
5) The Yunmo motor stands out with its silent motor, ensuring peaceful operation.
6. Phase adjustment mechanism:
1) Built with a sophisticated planetary gear business structure, enhancing operational efficiency.
2) Featuring electric digital 360-degree printing phase adjustments, which can be executed both during operation and at a halt, this mechanism ensures precision.
3) Offers electric adjustment of lateral positions, with a generous adjustment distance of ±10mm for superior flexibility.
7. Ink circulation
1) Utilizing a pneumatic diaphragm pump, the ink supply is stable, with operations and maintenance being swift and effortless.
2) An efficient ink filter is incorporated to filter impurities, ensuring pristine ink quality.
8. Printing phase fixing device:
1) Features an electromagnetic clutch brake device for precise phase fixing.
2) When separated for phase adjustment, the brake mechanism ensures the machine's operation is limited, maintaining the original gear position fixed point.
9. Oil supply device:
1) The mechanical oil pump ensures efficient oil supply circulation, keeping operations smooth and well-lubricated.
2) Our advanced circulating oil supply system ensures that the gears are uniformly inked, resulting in a perfectly balanced oil level across all groups. This seamless integration promotes efficiency and enhances the durability of our machinery.
Three-die cutting section
1. Die roller (lower roller)
1) The outer diameter boasts an impressive φ360mm (excluding die), providing a robust base for precision operations.
2) Crafted from premium cast steel, its surface is meticulously ground and exquisitely hard chrome plated, ensuring longevity and superior performance.
3) Features balanced adjustment to significantly enhance operational stability, fostering a seamless workflow.
4) The meticulous design ensures spacing between die-fixing screw holes at 50mm*50mm, providing precision and reliability.
5) Designed to accommodate a versatile die height of 25.4mm, catering to various cutting requirements.
6) Die cutting thickness is expertly tailored for diverse materials: 16mm for three-layer boards, and 13mm-15mm for five-layer boards, ensuring optimal cut quality.
2. Rubber pad roller (upper roller)
1) Enveloped with an outer wall of φ388.9mm, this component offers robust support and precision.
2) Made from high-grade cast steel with a meticulously ground surface and finished with hard chrome plating for enhanced durability.
3) Incorporates a balanced adjustment feature to boost operational stability, ensuring consistent performance.
4) Offers the luxury of electric gap adjustment with the die roller, simplifying the operation process.
5) The pad thickness is a substantial 8mm, complemented by an outer diameter of φ404.9mm and a generous width of 250mm, ensuring robust performance.
3. Transverse movement and repair device:
1) Features a mechanical transverse of 40mm and a floating device. The innovative die-cutting uniform scale automatically compensates for line speed, ensuring even wear and extending pad life.
2) The repair process is enhanced with an electric repair device, significantly increasing the reuse rate of pads, allowing them to be repaired 3-4 times.
3) A pneumatic automatic separation device for the die-cutting roller reduces pad wear, thereby extending its service life and maximizing efficiency.
4. Plate-free fixture:
1) Revolutionary die-cutting technology offering fast interchangeable multi-functionality, eliminating the need for templates with conventional boxes, streamlining production.
2) Delivers the same high-quality results as thin knife slotting, effectively reducing production costs and enhancing operational efficiency.
3) Equipped with 13 servo motors that electrically adjust pre-pressure, pressure lines, and plate-free knife ring size. The knife line separation structure allows for one-key size adjustment by simply inputting cardboard dimensions (length, width, height), simplifying and expediting the process.
4. Transmission gear:
1. Constructed from 40Cr high-quality alloy steel, tempered, ground, and nitrided for unmatched durability.
2. Achieves six-level precision with smooth operation and low noise. Boasting a hardness of HRC55-60, it offers remarkable longevity and minimal wear, ensuring consistent printing color accuracy over extended periods.
3. Innovative transmission parts employ a keyless connection (expansion sleeve) throughout the entire machine, including shaft and gear connections, eliminating connectivity gaps. Perfect for long-term, high-speed operations with substantial torque.
5. Oil supply device:
1) Equipped with a mechanical oil pump that facilitates an efficient oil supply cycle, enhancing operational performance.
2) Features a circulation oil supply system that guarantees uniform gear oiling and balanced oil levels across groups, optimizing function.
3) The lubrication system is a closed spray type, designed to ensure transmission accuracy and longevity, further enhancing the machine's reliability and performance.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
){kind=link}