Product Description
1. Paper feeding section:
Experience an innovative approach with our servo pressure-free extended paper feeding front edge design. This advanced technology eliminates the need for traditional paper guide rubber rollers and embossing roller pressure feeding systems. The cardboard is seamlessly transferred to the printing roller via front edge vacuum, ensuring unmatched efficiency. Synchronization of the power input gear with the vacuum paper guide wheel further streamlines the process. The absence of pressure adjustments allows for maximized auxiliary paper feeding time and simplified adjustment operations.
Our paper feeding section incorporates the renowned French Martin front edge paper feeding structure. The tilting tabletop design ensures smooth and uninterrupted paper feeding, reducing paper jams and cardboard damage significantly. This structure excels with single and curved corrugated cardboard. The Martin bellows, a snail-type suction blower, delivers powerful suction for high-strength and heavier cardboard, maintaining precision alignment. The innovative light-pressure bearing wheel frame design alleviates weight load during elevated paper feeding, enhancing the bellows' speed and performance in pressure-free conditions.
Revolutionize your operations with our pressure-free front edge paper feeding system. It eradicates cardboard damage caused by paper guide rubber rollers, preserving the physical integrity of the cardboard at nearly 100%. This innovation provides carton manufacturers with extensive paper usage options. The elimination of the paper guide rubber roller mechanism protects cardboards during transport, achieving a standard unattainable by other systems, ensuring pristine cardboard quality.
1. Machine clutch:
1) Featuring an electric control machine clutch, this system is designed with safety as a priority. An alarm bell continuously rings during operation, safeguarding the user at all times.
2) Equipped with a reliable pneumatic interlocking device, the mechanism ensures seamless operation.
3) The main motor and fan utilize a variable frequency motor and controller, leading to significant energy savings and smooth start-up. This system also includes a motor start protection device for added security.
2. Front edge paper feeding system
1) Our suction-assisted paper feeding system features a robust 7.5KW fan, with adjustable air volume to accommodate varying cardboard bend levels, ensuring uninterrupted and smooth paper feeding.
2) The paper lifting and dropping mechanisms, driven by powerful cylinders, offer rapid and efficient performance.
3) Enjoy the convenience of one-button electric adjustments for the side, front, and rear baffles, enhancing operational efficiency.
4) Introduce the durable and wear-resistant Taiwan super-resistant front edge paper feeding wheel into your process for enhanced longevity and reliability.
5) Benefit from our versatile interval paper feeding device, which allows you to choose between continuous or interval feeding based on your specific needs.
6) Utilize our user-friendly seven-inch computer touch screen control, which displays production volume and offers a counting alarm for efficient management.
3. Automatic zeroing device
1), Both the paper feeding unit and die-cutting unit boast electric and automatic zeroing capabilities, ensuring precision and ease of use.
2), The automatic zeroing device is ideal for general carton production, allowing for adjustment to the correct position with just two trial prints, reducing cardboard waste.
4. Dust removal device
1) Enhance your printing quality with our brush dust removal device, designed to eliminate impurities from the printed surface effectively.
2) Our system can store up to 999 orders with precise and efficient automatic alignment, ensuring operational fluidity.
3) Simplify your process with one-key alignment and one-key slot size adjustment, streamlining your operations seamlessly.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) Revel in precision with the robust outer diameter of 395mm, expanding to 405mm when the plate diameter is included.
2) Enjoy the impeccable finish of the steel pipe's surface, meticulously ground and hard chrome-plated for ultimate durability.
3) Experience smooth, seamless operation thanks to our expertly conducted balance corrections.
4) Equipped with a ratchet fixed plate rolling shaft, ensuring steadfast reliability during your operations.
5) Our full plate hanging plate slot accommodates 9mm hanging plate strips, offering optimal versatility and convenience.
6) Enjoy effortless loading and unloading of printing plates with our electrically controlled foot switch that facilitates forward and reverse rotations.
2. Printing roller:
1) The outer diameter of 159mm exemplifies engineering excellence, ensuring precision in every print.
2) With a surface that is both ground and hard chrome-plated, this steel pipe offers unparalleled performance and longevity.
3) Achieve flawless operations with our balance correction, promoting smoothness in every movement.
4) Enhance your precision with the manual adjustment of the printing roller's gap dial, ranging from 0 to 12mm for tailored accuracy.
3. Upper and lower rollers for paper feeding:
1) The upper roller's outer diameter of 99mm, crafted from thick-walled steel pipe, comes with a quick-adjustment paper guide wheel for enhanced efficiency.
2) The lower roller features an outer diameter of 156mm, also made from thick-walled steel, with a ground and hard chrome-plated surface for superior performance.
3) Tailor your printing process with the manual adjustment of the paper feeding roller's gap dial, offering an adjustment range of 0-12mm.
4. Steel anilox roller:
1) Discover the superior quality of our anilox roller with an outer diameter of φ213, available in mesh numbers 180, 200, 220, 240, and 260, providing options that meet your specific inking needs.
2) The surface of the steel tube is expertly ground, with precision-pressed mesh, further ground and hard chrome-plated to ensure consistent inking.
3) Experience balance correction that ensures smooth operation, delivering consistent dots and uniform inking every time.
4) Our anilox roller features a wedge overrunning clutch designed to evenly distribute and wash ink effortlessly.
5) Easily adjust the anilox gap dial manually for optimal ink application.
5. Rubber roller:
1) With an outer diameter of φ200mm, our rubber roller is crafted for exceptional performance.
2) The steel pipe surface is wrapped with wear-resistant rubber, precisely balanced to ensure longevity and efficiency.
3) Specially ground in the middle and high parts, our rubber roller promises excellent ink transfer, enhancing print quality.
4) With a rubber hardness of 60-65 degrees, it offers optimal resilience and print fidelity.
5) The Yunmo motor operates silently, ensuring uninterrupted focus and precision.
6. Phase adjustment mechanism:
1) Featuring a planetary gear business structure, our mechanism enhances your operational efficiency.
2) Enjoy the convenience of 360-degree electric digital adjustment of the printing phase, operable during both operation and stoppage.
3) With an electric lateral position adjustment, travel as far as ±10mm is achievable, adapting to your exact requirements.
7. Ink circulation:
1) Our pneumatic diaphragm pump guarantees a stable ink supply while offering convenient and swift operation and maintenance.
2) The ink filter ensures impurities are removed, maintaining the highest quality standards in every print.
8. Printing phase fixing device:
1) The electromagnetic clutch brake device provides robust control over your printing phase adjustment.
2) When phase adjustments are necessary, the brake mechanism prevents operation, ensuring the gear position remains fixed, maintaining precision.
9. Oil supply device:
1) The mechanical oil pump facilitates efficient oil supply circulation, ensuring smooth and effective lubrication.
2) Our advanced circulating oil supply system ensures that gears receive uniform inking, maintaining a perfectly balanced oil level across all groups for optimal performance.
Three-die cutting section: A masterpiece of engineering designed to deliver precision and efficiency.
1. Die roller (lower roller): The cornerstone of durability and precision in our die-cutting process.
1) With an impressive outer diameter of φ360mm (excluding die), this roller is engineered for precision.
2) Crafted from cast steel, its surface is meticulously ground and enhanced with hard chrome plating for superior durability.
3) Equipped with balanced adjustment mechanisms to significantly enhance operational stability.
4) The die fixing screw holes are strategically spaced at 50mm*50mm, allowing for precise alignments.
5) Designed to accommodate a die height of 25.4mm, offering unmatched versatility in application.
6) Capable of cutting through varying thicknesses: 16mm for three-layer board and 13mm-15mm for five-layer board, ensuring versatility.
2. Rubber pad roller (upper roller): Engineered to perfection for smooth and flawless performance.
1) Crafted with an outer wall diameter of φ388.9mm, providing robust structural integrity.
2) Constructed from premium cast steel, ground to perfection, with a hard chrome finish for extended longevity.
3) Balanced adjustments are integral to heightening operational stability, ensuring seamless function.
4) Electric adjustment allows for precise gap modulation with the die roller, enhancing accuracy.
5) Featuring an 8mm pad thickness, with an outer diameter of φ404.9mm and a width of 250mm, tailored for precision.
3. Transverse movement and repair device: Innovatively designed for enhanced longevity and efficiency.
1) The mechanical transverse 40mm floating device ensures uniform die-cutting scale compensation, promoting even pad wear and extending service life.
2) The electric repair device boosts the pad reuse rate, enabling repairs up to 3-4 times for cost-efficiency.
3) A pneumatic automatic separation device minimizes pad wear, significantly enhancing the service life.
4. Plate-free fixture: An innovation for rapid interchangeability and cost-saving efficiency.
1) Fast interchangeable multi-function feature eliminates the need for templates in conventional boxes, streamlining operations.
2) Achieves the same effect as thin knife slotting, effectively reducing production costs.
3) With 13 servo motors, it electrically adjusts pre-pressure, pressure line, and plate-free knife ring size. Input cardboard dimensions for easy one-key slotting size adjustments.
4. Transmission gear: Crafted for excellence in durability and precision.
1. Constructed from 40Cr high-quality alloy steel, tempered, ground, and nitrided for optimal strength.
2. Featuring six-level precision for smooth operation with low noise. Its hardness of HRC55-60 ensures long life and minimal wear, maintaining color accuracy over time.
3. Keyless connection (expansion sleeve) in all machine transmission parts negates connection gaps, supporting high-speed, large-torque operations.
5. Oil supply device: Advanced to ensure seamless lubrication and maintenance.
1) Equipped with a mechanical oil pump, facilitating a reliable oil supply cycle throughout the machinery.
2) Our circulating oil supply system ensures uniform gear lubrication and balanced oil levels across all groups.
3) The closed spray lubrication system is pivotal in maintaining transmission accuracy and prolonging machinery life.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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