| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Experience the pinnacle of packaging innovation with our 5+1 high-definition water-based ink printing machinery. This state-of-the-art equipment masterfully combines multi-color high-precision printing, sustainable environmental practices, and cutting-edge intelligent control. Designed to excel in printing on cartons, paper boxes, flexible packaging, and more, it features a robust configuration of five independent printing units alongside a versatile multifunctional efficiency unit-ideal for glazing, die-cutting, or spot color enhancement. This machinery promises seamless complex graphic production and surface treatment, elevating both efficiency and quality to new heights. Discover its prowess through an in-depth look at core technology, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Unveil the future of printing with our independent five-color printing unit. Each module boasts FLEXO flexographic technology, supports water-based ink aligned with EU REACH standards, and ensures VOC emissions under 100ppm. Perfect for sensitive applications like food and pharmaceutical packaging.
Experience micron-level color perfection with servo motor-driven precision and 360° electric phase fine-tuning. Achieve unparalleled color registration accuracy of ±0.5mm on flat cardboard, print text as small as 1.5mm, and reproduce dots with an accuracy of ±0.1mm.
Revolutionize your workflow with our quick plate change design. The pneumatic locking plus track sliding structure slashes plate change time to under 10 minutes, while the anilox roller switch is achieved without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Our water-based glazing module, featuring an integrated chamber scraper glazing system, enables both selective and comprehensive glazing. Enhance your prints with superior gloss and wear resistance, drying efficiently at speeds up to 30 meters/minute.
Elevate your production capabilities with the die-cutting/slotting function. Select models incorporate a linkage die-cutting unit, facilitating corrugated cardboard creasing, slotting, and die-cutting, reducing reliance on post-processes.
Expand your creative possibilities with spot color printing. The sixth unit offers customizable spot color channels, catering to the unique demands of special inks like metallic and fluorescent colors.
Intelligent Automation Control System
Redefine operation ease with our PLC + touch screen interface. Leveraging Siemens PLC and a 10.4-inch color touch screen, it supports parameter presets, fault diagnostics, and essential production data analytics such as output and energy consumption.
For those who demand foresight, our optional remote monitoring feature harnesses the Industrial Internet of Things (IIoT) for comprehensive equipment status monitoring, early warnings, and OTA firmware updates, slashing operational costs.
Maintain flawless output with tension closed-loop control. Equipped with tension sensors and servo motor linkage, it adjusts paper tape tension in real-time to eliminate printing deviations.
Efficient Drying and Environmentally Friendly Design
Our three-stage hot air drying system, complemented by infrared radiation, delivers rapid drying at up to 30 meters/minute. With adjustable temperatures from 50 to 120ºC, it suits a diverse range of materials, from films to paper.
Achieve zero ink waste with our advanced ink system. The rubber wheel idles when halted, while the pneumatic diaphragm pump with independent ink-distributing motor ensures swift ink color changes in under 5 minutes, maximizing ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (customization available) Seamlessly accommodates three-, five-, and seven-layer corrugated cardboard, along with wide-width films.
Applicable Materials Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil. Versatile support for diverse packaging substrates.
Mechanical Speed 10-70 meters/minute (stepless speed regulation). Delivers precise low-speed debugging and unmatched high-speed production efficiency.
Experience unmatched precision with our color registration accuracy of ±0.5-0.8mm, setting an industry-leading standard that caters to the intricate demands of fine pattern printing.
Our machine boasts a power supply power of 380V/50Hz with a total power range of 25-40kW. Designed with energy efficiency in mind, it conserves 15% more power than traditional equipment, leading to significant savings.
With dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, this printing machine features a modular design that simplifies workshop layout and eases maintenance.
3. Application areas and typical scenarios
Packaging printing
Transform your carton and paper box production with our machine's ability to accomplish multi-color graphics and glazing in a single pass, perfect for e-commerce logistics boxes, gift boxes, and more.
Our solution for soft packaging excels in high-precision printing on film materials, ideal for food bags and daily chemical packaging bags, ensuring superior quality and clarity.
Labels and logos
Our industrial labels printing delivers two-color overprinting for batch numbers and QR codes with color precision that satisfies GMP certification requirements.
Elevate anti-counterfeiting measures with labels that integrate spot color printing and local glazing, enhancing the product's security features.
Special material processing
Our technology in printing on aluminum foil and composite materials is highly precise, making it suitable for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Benefit from our modular wearing parts, such as anilox rollers and rubber rollers, which feature standardized interfaces for easy replacement; key components like chains and gears deliver longevity with lifespans exceeding 8,000 hours.
Safety is paramount with our fully enclosed protective cover, equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all conforming to CE safety standards.
Data management
Our advanced production report generation records data in real-time, including printing speed, ink usage, and downtime, facilitating comprehensive production efficiency analysis.
With a CIP4 data interface, our equipment seamlessly connects to your enterprise ERP system for flawless transmission of orders and process parameters.
V. After-sales service and certification
Our after-sales service includes a 1-year comprehensive warranty (with core components extended to 2 years), 7×24-hour remote diagnostics, and engineer on-site service within 48 hours for domestic locations.
We prioritize environmental responsibility with water-based ink that has passed the EU REACH certification, and our equipment is compliant with the ISO 14001 environmental management system.
Our commitment to quality is evidenced by CE certification, with key components like motors and sensors sourced from renowned imported brands.
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