| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Discover the exceptional 5+1 High-Definition Water-Based Ink Printing Machinery, a pinnacle of modern packaging technology that harmonizes multi-color, high-precision printing with environmentally friendly, energy-efficient operations. Designed for excellence in producing vivid imagery on cartons, paper boxes, flexible packaging, and more, this machine boasts an innovative design featuring five independent high-resolution printing units plus a versatile multifunctional efficiency unit. This sophisticated configuration enables seamless, one-pass formation and surface treatment of intricate graphics, enhancing production efficiency and elevating print quality. Dive into the details of its core technology, versatile applications, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module incorporates cutting-edge FLEXO flexographic technology, champions the use of EU REACH-compliant water-based inks, emits VOCs at under 100ppm, and is adept for sensitive packaging sectors, including food and pharmaceuticals.
Micron-Level Color Registration Accuracy: This system leverages servo motor technology and 360° electric phase fine-tuning to achieve extraordinary color registration accuracy of ±0.5mm on flat cardboards. It delivers the capability to print text as small as 1.5mm and maintains a dot reproduction accuracy of ±0.1mm.
Quick Plate Change Design: Featuring a pneumatic locking and track sliding mechanism, this design allows for swift plate changes in under 10 minutes, and the anilox roller can be replaced seamlessly without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This integrated chamber scraper glazing system empowers users with the ability to apply partial or overall glazing, enhancing surface gloss and durability while drying efficiently at 30 meters per minute.
Die-Cutting/Slotting Function: Select models feature a linkage die-cutting unit that enables precise creasing, slotting, and die-cutting of corrugated cardboard, streamlining the production process by minimizing subsequent processing dependence.
Spot Color Printing Expansion: The sixth unit's customizable nature as a spot color channel addresses unique printing demands, accommodating special ink varieties such as metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Utilizing Siemens PLCs alongside a 10.4-inch color touch screen, this system simplifies operations with parameter presets, fault diagnostics, and comprehensive production data analysis, including output and energy consumption metrics.
Remote Monitoring (Optional): Equipped with an IIoT module, this optional feature allows for comprehensive remote observation of equipment status, proactive early warning notifications, and convenient OTA firmware updates, significantly reducing operational and maintenance expenses.
Tension Closed-Loop Control: With a cutting-edge tension sensor and servo motor linkage, the system dynamically adjusts paper tape tension in real time, effectively preventing any printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: The advanced integrated hot air drying module, adjustable between 50-120ºC, complemented by infrared radiation, ensures rapid drying speeds of 30 meters per minute, adaptable to diverse materials like films and papers.
Ink Zero Waste System: Featuring an innovative design where the rubber wheel automatically idles during machine stoppage, coupled with a pneumatic diaphragm pump and independent ink-distributing motor, this system allows for swift ink color changes in under 5 minutes with effective recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: Ranging from 1400mm to 2000mm (customizable options available), it is tailored for various corrugated cardboards, including three-, five-, and seven-layer types, as well as broad-width films.
Applicable Materials: This versatile machine tackles a wide array of packaging substrates, accommodating cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films like PE and PET, and even aluminum foil.
Mechanical Speed: With a stepless speed regulation range of 10 to 70 meters per minute, it ensures precise low-speed debugging and optimized high-speed production efficiency.
Color registration accuracy ±0.5-0.8mm Achieve unmatched precision in your fine pattern printing with our industry-leading color registration accuracy, setting the benchmark at ±0.5-0.8mm. This incredible precision meets the demands of even the most intricate designs.
Power supply power 380V/50Hz, total power 25-40kW Our High Speed Definition Ink Printing Machine is engineered with an energy-saving design that operates at 380V/50Hz and boasts a total power range of 25-40kW, delivering a power-efficient solution that conserves 15% more energy compared to conventional machines.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height) The machine's dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height feature a modular design, ensuring hassle-free workshop layout and effortless maintenance.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: realize multi-color graphics and glazing in one go, suitable for e-commerce logistics boxes, gift boxes, etc. Seamlessly achieve vibrant multi-color printing and glazing in a single process, perfect for enhancing the appeal of e-commerce logistics boxes and sophisticated gift packaging.
Soft packaging: support high-precision printing of film materials, used for food bags and daily chemical packaging bags. Our machine supports ultra-precise printing on film materials, making it ideal for creating striking food bags and daily chemical packaging with impeccable detail and quality.
Labels and logos
Industrial labels: two-color overprinting batch number and QR code, the color accuracy meets the GMP certification requirements. Ensure your industrial labels stand out with two-color overprinting capabilities for batch numbers and QR codes, while meeting rigorous GMP color accuracy standards.
Anti-counterfeiting labels: combine spot color printing and local glazing to improve the anti-counterfeiting performance of products. Enhance product security with our anti-counterfeiting labels, featuring spot color printing and selective glazing that bolster anti-counterfeiting measures.
Special material processing
Aluminum foil and composite materials: high-precision printing is suitable for pharmaceutical aluminum foil packaging and electronic component shielding materials. Achieve unmatched precision in printing on aluminum foil and composite materials, perfectly suited for pharmaceutical packaging and electronic component protection.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: anilox rollers, rubber rollers and other consumables use standardized interfaces, which are easy to replace; the life of key components (such as chains and gears) can reach more than 8,000 hours. Experience ease of maintenance with modular wearing parts like anilox and rubber rollers that feature standardized interfaces for swift replacements, while key components such as chains and gears offer remarkable durability, lasting over 8,000 hours.
Fully enclosed protective cover: equipped with grating sensors and emergency stop buttons, and anti-winding shields are installed on the transmission parts, which meet CE safety standards. Our machine is fortified with a fully enclosed protective cover, grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all conforming to CE safety standards, ensuring the utmost in operational safety.
Data management
Production report generation: real-time recording of data such as printing speed, ink usage, downtime, etc., supporting production efficiency analysis. Enhance your production workflow with real-time data recording, capturing insights on printing speed, ink consumption, and downtime, all crucial for optimizing production efficiency.
CIP4 data interface: can be connected to the enterprise ERP system to achieve seamless transmission of orders and process parameters. Our sophisticated CIP4 data interface integrates seamlessly with your enterprise ERP system, allowing for smooth transmission of orders and process parameters, streamlining your operational processes.
V. After-sales service and certification
Warranty and maintenance: provide 1-year whole machine warranty (core components extended to 2 years), 7×24 hours remote diagnosis, engineer on-site service within 48 hours (domestic). We stand by our products with a comprehensive warranty offering 1-year coverage on the entire machine and 2 years on core components. Enjoy peace of mind with 24/7 remote diagnostics and prompt engineer on-site service within 48 hours domestically.
Environmental certification: water-based ink has passed the EU REACH certification, and the equipment complies with the ISO 14001 environmental management system. Our commitment to the environment is evident with our water-based inks passing EU REACH certification and our equipment aligning with ISO 14001 standards, promoting sustainable production.
Quality certification: passed the CE certification, and key components (motors, sensors) use imported brands. Our machine is CE-certified, ensuring superior quality with key components like motors and sensors sourced from prestigious imported brands, underscoring our dedication to excellence.
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