Product Description
1. Paper feeding section:
Our sophisticated, state-of-the-art servo pressure-free extended paper feeding system is a testament to intelligent design, eliminating the conventional need for a paper guide rubber roller and embossing roller pressure feeding. With a groundbreaking approach, cardboard is seamlessly transferred directly to the printing roller using cutting-edge front edge vacuum technology. The precision-engineered power input gear aligns perfectly with the outer circle of the vacuum paper guide wheel. This revolutionary design eradicates the need for paper guide pressure adjustments, significantly extending auxiliary paper feeding time and streamlining the time adjustment process to deliver unmatched efficiency.
Distinguished by the acclaimed French Martin front edge paper feeding structure, this paper feeding section boasts an innovative table top tilting lifting mechanism that assures flawless paper feeding. Ingeniously designed, the table top elevates with a forward tilt, lower in the front and raised at the back, expertly minimizing the risk of paper jams and cardboard damage. It is perfectly engineered for single corrugated and curved cardboard. The Martin bellows, powered by a snail-type suction blower, provides concentrated, high-powered suction to manage high-strength and heavier cardboard with precision, preventing skewing during feeding. The advanced light-pressure bearing wheel frame design seamlessly elevates and lowers the paper feeding table, dramatically reducing load and enhancing bellows performance in the pressure-free section.
Our revolutionary pressure-free front edge paper feeding system surpasses traditional methods by eliminating the threat of cardboard damage from paper guide rubber rollers. It ensures the cardboard's physical integrity is preserved, offering manufacturers unparalleled flexibility in paper choice. By removing the paper guide roller mechanism, we safeguard all cardboard during transport, achieving a level of protection that other mechanisms simply cannot.
1. Machine clutch:
1) The machine's intuitive electric control clutch is a marvel of safety innovation, featuring a continuously ringing alarm bell during operation to guarantee operator safety.
2) It is fortified with a dependable pneumatic interlocking device for added security.
3) The main motor and fan are equipped with pioneering variable frequency motor technology and a variable frequency controller, championing energy efficiency, smooth starts, and robust motor start protection.
2. Front edge paper feeding system
1) This system elevates paper feeding through a robust 7.5KW suction-assisted fan, with adjustable air volume to masterfully accommodate varying degrees of cardboard bending, ensuring flawless operation.
2) The system's rapid and robust paper lifting and dropping mechanisms are driven by high-performance cylinders.
3) Experience effortless operation with a one-button electric adjustment for the side, front, and rear baffles.
4) Known for its resilience, the Taiwan super-resistant front edge paper feeding wheel is celebrated for its unparalleled durability and wear-resistance.
5) Our versatile interval paper feeding device allows for both continuous and interval feeding, adapting perfectly to specific operational needs.
6) The advanced seven-inch computer touch screen control offers seamless production volume display and counting alarms, enhancing operational ease.
3. Automatic zeroing device
1) Both the paper feeding and die-cutting units feature precise electric and automatic zeroing technology for impeccable accuracy.
2) Designed for general carton use, the automatic zeroing device requires just two trial prints for adjustments, greatly reducing cardboard waste.
4. Dust removal device
1) The innovative brush dust removal device in the paper feeding part expertly cleanses the printed surface of cardboard, significantly elevating print quality.
2) Impressively, the storage order system accommodates up to 999 entries, ensuring precise, efficient automatic alignment.
3) Enjoy the ultimate convenience of one-key alignment and one-key slot size adjustments.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) The printing roller's outer diameter is meticulously crafted to 395mm, with an encompassing outer diameter of the plate at 405mm, ensuring precision engineering and durability.
2) The steel pipe's surface gleams with a superior ground finish and hard chrome plating, ensuring unparalleled strength and extending its lifespan, making it a robust choice for any application.
3) Expertly executed balance correction ensures smooth and seamless operation, optimizing efficiency and setting the standard for operational excellence.
4) Featuring a durable ratchet-fixed plate rolling shaft, this essential component provides unwavering stability and reliability during use, enhancing performance.
5) Designed with a full plate hanging plate slot, it perfectly accommodates 9mm hanging plate strips, offering exceptional versatility for diverse applications.
6) With sophisticated electrical control, printing plates are easily loaded and unloaded using an effortless foot switch, providing smooth forward and reverse rotation.
2. Printing roller:
1) Meticulously crafted for top performance, the outer diameter is precisely measured at 159mm, ensuring optimal operation.
2) The steel pipe maintains its surface integrity with a high-quality ground finish and robust hard chrome plating, exemplifying durability.
3) Balance correction guarantees flawless operation, significantly boosting the efficiency of the roller.
4) The printing roller's gap dial is manually adjustable within a precise 0-12mm range, granting exacting control and customization.
3. Upper and lower rollers for paper feeding:
1) Constructed from thick-walled steel pipe, the upper roller boasts a 99mm outer diameter and features a quick-adjust paper guide wheel for streamlined operation.
2) The lower roller, with a 156mm outer diameter, is fortified with thick-walled steel and finished with surface grinding and hard chrome plating, enhancing its longevity and robustness.
3) The paper feeding roller offers a manual gap dial adjustment within a precise 0-12mm range, allowing for meticulous paper management and control.
4. Steel anilox roller:
1) Precisely engineered, the anilox roller features an outer diameter of φ213 and offers mesh options of 180, 200, 220, 240, 260, catering to diverse printing needs.
2) The steel tube is enhanced with a ground surface and pressed mesh, further finished with a hard chrome plating, optimizing performance and longevity.
3) Balance correction on the anilox roller ensures impeccable operation, delivering consistent dots and uniform inking for superior results.
4) Equipped with a wedge overrunning clutch, the anilox roller promotes even ink distribution and simplifies cleaning, enhancing ease of use.
5) Manual anilox gap dial adjustment allows for precise operations, offering users the flexibility to fine-tune their setups with ease.
5. Rubber roller:
1) Featuring an outer diameter of φ200mm, the rubber roller is expertly designed for effective and efficient ink transfer, ensuring excellent results.
2) The steel pipe's surface is enveloped in wear-resistant rubber, meticulously balanced for superior durability and performance.
3) Specially ground at strategic areas, the rubber roller excels in ink transfer efficiency, maximizing output and delivering optimal results.
4) With a hardness ranging from 60-65 degrees, the rubber's design ensures effective operation and extends its longevity, making it a reliable choice.
5) Powered by the renowned Yunmo motor, known for its silent operation, this roller significantly reduces noise pollution while maintaining performance.
6. Phase adjustment mechanism:
1) Incorporating a sophisticated planetary gear structure, this mechanism ensures reliable and smooth phase adjustments, enhancing precision.
2) With cutting-edge electric digital 360-degree adjustment, the printing phase can be modified during both operation and stopping, offering unmatched flexibility.
3) Electric lateral position adjustment, within a ±10mm range, provides unparalleled precision, ensuring accurate alignment every time.
7. Ink circulation:
1) The pneumatic diaphragm pump ensures a stable and continuous ink supply, designed for ease of use and minimal maintenance, facilitating a smooth operation.
2) The ink filter meticulously screens out impurities, safeguarding and maintaining the pristine quality of your ink for flawless printing results.
8. Printing phase fixing device:
1) Equipped with an electromagnetic clutch brake device, designed to enhance operational control and ensure remarkable stability throughout the process.
2) The innovative brake mechanism halts machine operation when separated, enabling phase adjustments while preserving the original gear position with pinpoint accuracy.
9. Oil supply device:
1) Featuring a mechanical oil pump for efficient circulation, it guarantees a consistent and dependable oil supply, ensuring your machine runs seamlessly.
2) Embrace flawless operation with our advanced circulating oil supply system, designed to ensure even inking of gears, maintaining a perfectly harmonious oil level across every group.
Three-die cutting section
1. Die roller (lower roller)
1) With an outer diameter of φ360mm, excluding the die, this roller offers exceptional precision and long-lasting durability.
2) Expertly crafted from robust cast steel, its surface is finely ground and plated with hard chrome, enhancing resilience and promoting extended longevity.
3) Engineered with balanced adjustment capabilities, it provides unparalleled operational stability, ensuring a smoother, more reliable workflow.
4) Precisely designed with screw hole spacing of 50mm x 50mm, ensuring secure and steadfast die placement for consistent performance.
5) Compatible with a die height of 25.4mm, it is tailored to meet a diverse range of operational requirements.
6) Offers versatility with die cutting thickness options of 16mm for three-layer boards and 13mm-15mm for five-layer boards, adaptable to your needs.
2. Rubber pad roller (upper roller)
1) Featuring an outer wall diameter of φ388.9mm, this roller is engineered to deliver optimal performance and reliability.
2) Constructed from durable cast steel with a finely ground surface and hard chrome plating, it ensures enduring and reliable performance.
3) Balanced adjustment capabilities enhance operational stability, facilitating smooth and efficient processes.
4) Incorporates an electric adjustment system to fine-tune the gap with the die roller, maximizing precision and efficiency.
5) With a pad thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, it is designed for durability and high effectiveness.
3. Transverse movement and repair device:
1) Boasts a mechanical transverse of 40mm with a floating device; the automatic die-cutting uniform scale compensates for line speed, ensuring even pad wear and extending service life.
2) Features an electric repair device designed to enhance pad reuse rates, allowing for 3-4 repairs, ultimately reducing costs and minimizing waste.
3) The pneumatic automatic separation device for the die-cutting roller minimizes pad wear, significantly boosting the service life.
4. Plate-free fixture:
1) Experience swift, interchangeable die-cutting with multifunctionality in one, eliminating the need for conventional templates in box production.
2) Matches the efficiency of thin knife slotting, delivering impressive production cost savings.
3) Equipped with thirteen servo motors for electrical adjustment of pre-pressure, pressure lines, and plate-free knife ring size. Achieve seamless one-key slotting size adjustment by inputting cardboard dimensions, offering unparalleled simplicity and convenience.
4. Transmission gear:
1. Crafted from high-quality 40Cr alloy steel, then tempered, ground, and nitrided, this gear ensures exceptional durability and strength.
2. With six-level precision, enjoy smooth, low-noise operation. Hardness rated at HRC55-60 guarantees longevity and minimal wear, maintaining consistent print color accuracy over time.
3. Experience seamless, keyless connectivity with our innovative expansion sleeve technology, ensuring impeccable alignment of all transmission components such as shafts and gears. This cutting-edge design not only keeps connection gaps at bay but is perfectly engineered for enduring high-speed operations, even under large torque conditions.
5. Advanced Oil Supply Device:
1) Our machine is equipped with a state-of-the-art mechanical oil pump, meticulously designed to provide efficient oil supply cycling. This system significantly optimizes the overall performance of the machinery, ensuring smooth and reliable operation.
2) Embrace the precision of our circulation oil supply system, which guarantees homogenous oiling of gears and maintains a perfectly balanced oil level across each group. This sophisticated feature greatly enhances the reliability and longevity of our machinery.
3) Experience the pinnacle of lubrication technology with our closed spray lubrication system, delivering unparalleled lubrication for your machine. This system ensures top-notch transmission accuracy and significantly extends the lifespan of your equipment.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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