| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Our 5+1 high-definition water-based ink printing machinery stands at the forefront of cutting-edge packaging solutions, seamlessly blending multi-color high-precision printing with eco-friendly, energy-efficient, and intelligent control systems. Designed for diverse applications, including cartons, paper boxes, and flexible packaging, this machine transforms complex graphics into high-quality prints with remarkable efficiency. Its centerpiece, a configuration of five independent printing units plus an additional multifunctional efficiency unit (capable of glazing, die-cutting, or spot color application), ensures comprehensive one-time molding and surface finishing. This innovation not only elevates production efficiency but also enhances printing quality. Let's explore its core technology, application scenarios, and performance parameters in further detail:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module, equipped with advanced FLEXO flexographic technology, is tailored for water-based ink usage, adhering to EU REACH standards. With VOC emissions kept under 100ppm, it's perfect for sensitive packaging needs, including food and medicine.
Micron-Level Color Registration Accuracy: Featuring a servo motor drive and 360° electronic phase fine-tuning, this system boasts a color registration accuracy of ±0.5mm on flat cardboard, allowing for the printing of minuscule 1.5mm text and delivering dot reproduction accuracy of ±0.1mm.
Quick Plate Change Design: This innovation features a pneumatic locking and track sliding mechanism, reducing plate change time to under 10 minutes. The anilox roller can also be replaced seamlessly, without halting the machine.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Utilizing an integrated chamber scraper glazing system, it accomplishes partial or full glazing, enhancing surface gloss and durability. It boasts a drying speed of 30 meters per minute.
Die-Cutting/Slotting Function: Certain models include a synchronized die-cutting unit, facilitating creasing, slotting, and die-cutting of corrugated cardboard, thereby minimizing reliance on subsequent processes.
Spot Color Printing Expansion: The sixth unit can be tailored as a spot color channel, addressing the need for specialty inks such as metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Powered by Siemens PLC and a 10.4-inch color touch screen, this system supports parameter presets, fault diagnostics, and comprehensive production data analytics, including output and energy consumption metrics.
Remote Monitoring (Optional): Featuring an Industrial Internet of Things (IIoT) module, this option offers remote equipment status monitoring, early warning notifications, and OTA firmware upgrades, all aimed at reducing operational and maintenance expenses.
Tension Closed-Loop Control: Equipped with a tension sensor and servo motor linkage, this system ensures real-time paper tape tension adjustments, preventing printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: An advanced hot air drying module, adjustable between 50-120ºC, works in tandem with infrared radiation auxiliary drying to achieve a drying speed of 30 meters per minute, accommodating various materials like film and paper.
Ink Zero Waste System: Featuring an innovative rubber wheel idling mechanism and pneumatic diaphragm pump, ink supply is managed independently, enabling rapid ink color changes (<5 minutes) and recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (Optional Customization) Perfectly suited for three-, five-, and seven-layer corrugated cardboard and wide-width films.
Applicable Materials Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil: Capable of supporting a wide array of packaging substrates.
Mechanical Speed 10-70 Meters/Minute (Stepless Speed Regulation) Offers precise low-speed debugging and highly efficient high-speed production.
Color registration precision of ±0.5-0.8mm represents an industry-leading standard, perfectly designed to meet the rigorous demands of intricate pattern printing with unmatched accuracy.
Power supply specification of 380V/50Hz with a total power consumption ranging from 25-40kW showcases an energy-efficient design, achieving 15% more power savings compared to conventional machinery.
Dimensions: 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height). The innovative modular design ensures seamless workshop integration and maintenance ease, maximizing operational efficiency.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Achieve seamless multi-color graphics and glazing in a single operation, making it ideal for e-commerce logistics boxes, gift boxes, and more.
Soft packaging: Enables high-precision printing on film materials, perfectly suited for food bags and daily chemical packaging bags, ensuring superior quality and clarity.
Labels and logos
Industrial labels: Provides two-color overprinting for batch numbers and QR codes, with color accuracy that meets stringent GMP certification requirements, ensuring reliability and compliance.
Anti-counterfeiting labels: Employs spot color printing and selective glazing to significantly enhance the anti-counterfeiting features of products, providing superior security.
Special material processing
Aluminum foil and composite materials: Ensures high-precision printing suitable for pharmaceutical aluminum foil packaging and electronic component shielding materials, guaranteeing excellence and precision.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: With standardized interfaces for anilox rollers, rubber rollers, and other consumables, replacements are seamless; key components like chains and gears boast a lifespan exceeding 8,000 hours.
Fully enclosed protective cover: Features grating sensors, emergency stop buttons, and protective anti-winding shields on transmission parts, all conforming to CE safety standards for maximum safety.
Data management
Production report generation: Real-time data monitoring, including printing speed, ink usage, and downtime, supports comprehensive production efficiency analysis, driving informed decision-making.
CIP4 data interface: Seamlessly integrates with enterprise ERP systems, facilitating effortless transmission of orders and process parameters to enhance operational synergy.
V. After-sales service and certification
Warranty and maintenance: Offers a 1-year comprehensive warranty (with core components extended to 2 years), 24/7 remote diagnostics, and on-site engineer services within 48 hours domestically.
Environmental certification: Our water-based ink has achieved EU REACH certification, and the equipment adheres to the ISO 14001 environmental management system, underscoring our commitment to sustainability.
Quality certification: The machine has earned CE certification, and utilizes key components like motors and sensors from prestigious imported brands, ensuring top-notch quality and reliability.
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