| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery stands as a pinnacle of innovation in the packaging printing industry. This state-of-the-art equipment seamlessly combines multi-color high-precision printing with eco-friendly and energy-efficient features, complemented by intelligent control systems. It is predominantly utilized in the creation of cartons, paper boxes, flexible packaging, and similar applications. At its core, the machine boasts a configuration of five independent printing units paired with an additional multifunctional efficiency unit-delivering capabilities such as glazing, die-cutting, or spot color processing. This ensures a comprehensive one-time molding and surface treatment for intricate graphics, dramatically enhancing both production efficiency and the quality of prints. Let's delve into its core technology, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Featuring an independent five-color printing unit, each module leverages FLEXO flexographic technology and supports water-based inks that adhere to EU REACH regulations. The machine boasts VOC emissions lower than 100ppm, making it ideal for sensitive packaging sectors, including food and pharmaceuticals.
With micron-level color registration precision, this machinery employs servo motor drive and 360° electric phase fine-tuning to achieve color registration accuracy of ±0.5mm on flat cardboard. It can print text as small as 1.5mm, while ensuring dot reproduction accuracy of ±0.1mm.
The quick plate change design is a standout feature, incorporating pneumatic locking with a track sliding structure. This allows for plate changes in under 10 minutes and accommodates anilox roller replacements without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
The water-based glazing module integrates an advanced chamber scraper glazing system, enabling both partial and overall glazing. It enhances surface gloss and wear resistance while drying at an impressive speed of 30 meters per minute.
Certain models are equipped with a linkage die-cutting unit, facilitating processes such as creasing, slotting, and die-cutting of corrugated cardboard. This significantly reduces reliance on subsequent processing stages.
The sixth unit offers spot color printing expansion, customizable to accommodate special inks like metallic or fluorescent colors, thus catering to diverse printing requirements.
Intelligent Automation Control System
Utilizing a robust PLC and touch screen setup, the system features Siemens PLC and a 10.4-inch color touch screen. It supports parameter presets, fault diagnostics, and thorough production data statistics, including metrics like output and energy consumption.
The optional Industrial Internet of Things (IIoT) module enables remote monitoring of equipment status, proactive early warning notifications, and convenient OTA firmware updates, thus trimming operation and maintenance expenses.
The machine comes with tension closed-loop control, using a tension sensor linked with a servo motor to dynamically adjust paper tape tension, preventing any printing deviations.
Efficient Drying and Environmentally Friendly Design
Featuring a three-stage hot air drying module, the system offers adjustable temperatures ranging from 50 to 120ºC, supplemented by infrared radiation for auxiliary drying. This ensures a drying speed of 30 meters per minute, compatible with various materials such as film and paper.
The ink zero waste system innovates with a rubber wheel that automatically idles when the machine halts, while a pneumatic diaphragm pump supplies ink through an independent ink-distributing motor, allowing rapid ink color changes (<5 minutes) and recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
The printing width ranges from 1400 to 2000mm, with optional customizations available. This versatility suits a variety of materials, including three-, five-, and seven-layer corrugated cardboard, as well as wide-width films.
The machinery supports a vast array of packaging substrates such as cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil, ensuring adaptability for diverse packaging needs.
Experience the ultimate in precision and efficiency with our High Speed Definition Ink Printing Machine's mechanical speed ranging from 10 to 70 meters per minute, featuring seamless speed regulation. Enjoy meticulous low-speed debugging paired with unparalleled high-speed productivity for all your printing needs.
Achieve perfection in your printing with our industry-leading color registration accuracy of ±0.5-0.8mm, designed to meet and exceed the demands of the most intricate pattern printing tasks.
Our High Speed Definition Ink Printing Machine boasts a power supply of 380V/50Hz and a total power range of 25-40kW. Its energy-efficient design allows you to save an impressive 15% more power compared to traditional equipment, ensuring economical and environmentally friendly operations.
Designed with your workshop in mind, our modular machine measures between 8 to 12 meters in length, 2.5 meters in width, and 2.8 meters in height. This offers unparalleled ease in layout and maintenance, accommodating the specific needs of your production environment.
3. Application areas and typical scenarios
Packaging printing
Transform your carton or paper box printing with our machine's ability to execute multi-color graphics and glazing in a single pass. Perfectly suited for e-commerce logistics boxes, gift packages, and more, it elevates your packaging to new heights.
For soft packaging needs, our machine excels in high-precision printing on film materials, making it ideal for creating standout food bags and daily chemical packaging bags.
Labels and logos
Our machine supports the production of industrial labels with two-color overprinting for batch numbers and QR codes, meeting the stringent color accuracy requirements of GMP certification.
Boost the security of your products with our anti-counterfeiting label capabilities, which combine spot color printing and localized glazing to significantly enhance anti-counterfeiting features.
Special material processing
Engage in high-precision printing on aluminum foil and composite materials, perfectly suited for pharmaceutical aluminum foil packaging as well as electronic component shielding materials, ensuring the utmost quality and reliability.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Featuring modular wearing parts, including anilox rollers and rubber rollers with standardized interfaces, our machine ensures easy replacement. Key components such as chains and gears boast an impressive lifespan exceeding 8,000 hours.
Rest assured with our fully enclosed protective cover, equipped with grating sensors and emergency stop buttons for unparalleled safety. Anti-winding shields on transmission parts ensure compliance with CE safety standards.
Data management
Harness the power of real-time data with our production report generation system, which records printing speed, ink usage, downtime, and more to support comprehensive production efficiency analysis.
Our CIP4 data interface seamlessly connects to your enterprise ERP system, enabling flawless transmission of orders and process parameters for streamlined operations.
V. After-sales service and certification
Enjoy peace of mind with our comprehensive after-sales service, including a 1-year full machine warranty (extended to 2 years for core components). Benefit from 7×24 hours remote diagnostics and the assurance of engineer on-site service within 48 hours (domestic).
Our commitment to sustainability is evident in our water-based ink that has earned EU REACH certification, alongside equipment that aligns with the rigorous ISO 14001 environmental management system standards.
Quality is at the heart of our operations, with CE certification and reliance on imported brands for key components such as motors and sensors, ensuring top-notch performance and reliability.
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