| Customization: | Available |
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| After-sales Service: | / |
| Warranty: | The Whole Device Has a 12-Month Free Warranty. |
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Introducing the state-of-the-art two-color chain-type water-based ink printer, designed to revolutionize your printing experience with precision and efficiency.
I. Core Functions and Technical Advantages
1. Two-Color High-Precision Printing System
Dual-Group Independent Printing Unit: Experience the brilliance of dual-color printing with two independent water-based ink modules. Seamlessly output complex graphics in primary and secondary colors or intricate patterns with a single operation.
FLEXO Flexographic Printing Technology: Harness the power of water-based anilox roller ink supply, complemented by a high-precision ceramic anilox roller (300-600LPI). Achieve uniform ink transfer and remarkable clarity up to 1200dpi, even for text as small as 1.5mm, with dot reproduction accuracy at ±0.1mm.
360° Phase Electric Fine-Tuning: Effortlessly adjust the printing wheel 20mm left or right and enjoy 360° electric phase fine-tuning, securing color registration accuracy of ±0.8mm to cater to high-precision packaging demands.
2. Chain Drive System
Roller Chain Drive Structure: Leverage the robustness of a high-strength roller chain (ISO 606 standard) for outstanding transmission efficiency over 98%, enduring high-load operations and adapting smoothly to variable speeds from 10 to 70 m/min.
Circulating Lubrication Oil Supply System: The gearbox's built-in automatic lubrication system minimizes operational noise below 75dB and extends gear longevity by over 30%, ensuring consistent color registration.
Automatic Chain Tension Compensation: Featuring a tension sensor and servo motor linkage, this system monitors chain tightness in real-time, adjusting automatically to prevent printing deviations caused by chain elongation.
3. Environmentally Friendly Water-Based Ink Printing Technology
Water-Based Ink Compatibility: Compatible with water-soluble FLEXO ink, adhering to EU REACH regulations with VOC emissions less than 100ppm. Ideal for sensitive packaging sectors like food and medicine.
Ink Automatic Circulation System: Prevent ink drying during machine stops with an automatic idling rubber wheel. Benefit from zero ink waste and swift color changes (under 5 minutes) thanks to the pneumatic diaphragm pump and independent ink-distributing motor.
Hot Air Drying System: The integrated three-stage hot air drying module (adjustable 50-120ºC) rapidly dries at speeds up to 30 m/min, suitable for various materials such as film and paper.
2. Key Technical Parameters
Item Parameter Range Advantages
Printing Width: 1400-2000mm (customizable) Provides versatility for three-, five-, and seven-layer corrugated cardboard and wide-width films.
Applicable Materials: Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil. Supports a diverse range of packaging substrates.
Mechanical Speed: 10-70 meters/minute (stepless speed regulation) Achieves precise low-speed debugging and efficient high-speed production.
Color Registration Accuracy: ±0.8mm. Exemplifies industry-leading precision, suitable for intricate pattern printing.
Power Supply Power: 380V/50Hz, total power 25-40kW. Designed for energy efficiency, achieving 15% greater power savings than traditional equipment.
Dimensions: 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height). Offers a modular design for convenient workshop layout and maintenance.
3. Intelligent and Humanized Design
1. Automatic Control System
PLC + Touch Screen Operation: Seamlessly integrate technology and convenience with our Siemens PLC controller and a stunning 10.4-inch color touch screen. This advanced interface allows for intuitive parameter presets, comprehensive fault diagnosis, and insightful production data statistics, including output, energy consumption, and downtime, ensuring a smooth and efficient operation.
Remote Monitoring Function (Optional): Elevate your equipment management with cutting-edge Industrial Internet of Things (IIoT) capabilities. Experience the ease of remote monitoring for equipment status, receive early warning alerts, and enjoy seamless OTA firmware upgrades. These features significantly enhance your operation and maintenance efficiency.
2. Quick Plate Change and Maintenance
Track Sliding Printing Unit: Our printing unit is engineered for efficiency with a pneumatic locking and electric opening/closing structure. Experience the convenience of changing plates in under 10 minutes and replace the anilox roller without halting production, ensuring minimal downtime and maximum productivity.
Modular Wearing Parts Design: Simplify maintenance with standardized interfaces for anilox rollers, rubber rollers, scrapers, and other consumables. Enjoy the ease of replacement and rest assured with key components, like chains and gears, designed to last over 8000 hours, reducing maintenance frequency and costs.
3. Safety Protection
Fully Enclosed Protective Cover: Prioritize safety with our comprehensive protective measures. Equipped with a grating sensor and an emergency stop button, enjoy enhanced human-machine isolation. The transmission part features an anti-winding shield, all meticulously crafted to meet stringent CE safety standards.
Ink Leakage Detection: Safeguard your operations with our integrated liquid level sensor and ink leakage alarm system. This state-of-the-art feature provides real-time monitoring of the ink tank and pipeline status, preventing pollution accidents and ensuring a clean working environment.
IV. Application Fields and Typical Cases
1. Core Application Scenarios
Packaging Printing: Perfect for high-quality graphic printing on cartons, paper boxes, and flexible packaging bags, including food and medicine boxes, making it ideal for a wide range of packaging needs.
Labels and Logos: Achieve precision with our two-color overprinting, perfect for industrial, logistics, and anti-counterfeiting labels, ensuring clarity and reliability in every print.
Special Material Processing: Master the challenge of high-precision printing on complex materials like aluminum foil, synthetic leather, and composites, providing unparalleled quality and versatility.
2. Industry Cases
Food Packaging: Discover how a leading dairy company has revolutionized their production by printing milk cartons with our machine. The water-based ink complies with FDA food contact standards, boosting annual production capacity by an impressive 40%.
Medical Labels: See how a pharmaceutical factory maximizes efficiency with two-color printing, achieving simultaneous output of drug batch numbers and anti-counterfeiting codes. The precision of color accuracy adheres to GMP certification requirements, ensuring industry-leading quality.
V. After-Sales Service and Certification
1. Service System
Warranty for the Whole Machine: Enjoy peace of mind with a comprehensive 1-year warranty on the entire machine, extended to 2 years for core components, coupled with lifelong maintenance, ensuring your investment is protected.
Technical Support: Benefit from our around-the-clock, 7×24 hours remote diagnosis support, designed to keep your operations running smoothly without interruption.
Training Service: Avail of our complimentary operation training and process guidance, complete with a free ink debugging manual, empowering your team with the knowledge and skills to optimize productivity.
2. Certification Qualification
Environmental Certification: Our water-based ink proudly meets EU REACH certification standards, while our equipment aligns with the ISO 14001 environmental management system, reflecting our commitment to sustainability and eco-friendliness.
Quality Certification: Experience assured quality with CE certification and trust in the superior performance of key components (motors, sensors) sourced from renowned imported brands, ensuring excellence in every aspect.
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