| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Comprehensive Overview of the 5+1 High-Definition Water-Based Ink Printing Machinery
Introducing the revolutionary 5+1 High-Definition Water-Based Ink Printing Machinery-an epitome of modern packaging technology, offering a seamless amalgamation of multi-color precision printing, eco-friendly processes, and cutting-edge intelligent control. This avant-garde equipment is the preferred choice for industries dealing with cartons, paper boxes, and flexible packaging. Its hallmark configuration comprises five distinct printing units complemented by a multifunctional efficiency unit (encompassing functions like glazing, die-cutting, or spot color application). Together, they facilitate the comprehensive shaping and surface enhancement of intricate graphics in a single operation, considerably boosting both production efficiency and print quality. Explore its detailed core technologies, diverse application scenarios, and distinguished performance parameters below:
1. Cutting-Edge Core Technology and Unmatched Functional Advantages
Five Sets of Precision-Driven High-Resolution Printing System
Independent Five-Color Printing Unit: Each module is furnished with pioneering FLEXO flexographic technology, adeptly supporting water-based inks compliant with EU REACH guidelines. With VOC emissions under 100ppm, this innovation is perfectly suited for sensitive packaging needs like food and pharmaceuticals.
Unmatched Micron-Level Color Registration Accuracy: Harnessing the power of servo motor drives and sophisticated 360° electric phase fine-tuning, we achieve unparalleled color registration accuracy up to ±0.5mm (on flat cardboard), allowing for the printing of minimal text sizes down to 1.5mm and dot reproduction with an accuracy of ±0.1mm.
Innovative Quick Plate Change Design: Equipped with a pneumatic locking and track sliding structure, this feature enables swift plate changes in under 10 minutes. Moreover, the anilox roller can be seamlessly replaced without halting operations.
Sophisticated Multifunctional Efficiency Unit (+1 Configuration)
Dynamic Water-Based Glazing Module: Our integrated chamber scraper glazing system allows for selective or comprehensive glazing, enhancing surface gloss and durability. Achieve fast drying at a remarkable speed of 30 meters/minute.
Precision Die-Cutting/Slotting Functionality: Select models come equipped with a synchronized die-cutting unit, expertly facilitating the creasing, slotting, and die-cutting of corrugated cardboard, thereby minimizing reliance on subsequent processes.
Expansive Spot Color Printing Capabilities: Customize the sixth unit as a spot color channel to cater to specialized ink requirements, including metallic and fluorescent hues.
Intelligent Automation Control System for Enhanced Efficiency
User-Friendly PLC + Touch Screen Operation: Featuring Siemens PLC and a vibrant 10.4-inch color touch screen, this system supports parameter presets, fault diagnostics, and production data analytics (including output and energy consumption metrics).
Advanced Remote Monitoring (Optional): With our Industrial Internet of Things (IIoT) module, enjoy real-time remote equipment monitoring, early warning notifications, and seamless OTA firmware upgrades, reducing operational and maintenance expenditures.
Precision Tension Closed-Loop Control: Incorporating a tension sensor and servo motor linkage, the system real-time adjusts paper tape tension, ensuring immaculate printing consistency.
High-Efficiency Drying and Eco-Conscious Design
Triple-Stage Hot Air Drying: Our sophisticated hot air drying module, with adjustable temperatures between 50-120ºC, works alongside infrared radiation for auxiliary drying. Achieve rapid drying speeds up to 30 meters/minute, tailored for diverse materials like films and paper.
Revolutionary Ink Zero Waste System: Featuring an automatic idling rubber wheel mechanism upon machine stoppage, coupled with a pneumatic diaphragm pump and an independent ink-distributing motor, this system facilitates rapid ink color changes (<5 minutes) while ensuring ink recycling.
2. Essential Key Technical Parameters
Parameter Specifications and Distinctive Advantages
Versatile Printing Width: Offering customizable options between 1400-2000mm, it adeptly accommodates three-, five-, and seven-layer corrugated cardboard alongside wide-width films.
Diverse Applicable Materials: Seamlessly supports a wide array of packaging substrates, including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil.
Optimized Mechanical Speed: Capable of operating between 10-70 meters/minute with stepless speed regulation, ensuring meticulous low-speed debugging and high-efficiency production.
Delight in the precision of our color registration, boasting an unrivaled accuracy of ±0.5-0.8mm. This industry-leading standard effortlessly caters to the demands of intricate pattern printing, ensuring your designs are realized with flawless detail and unmatched clarity.
Our power supply is designed with the future in mind, operating at 380V/50Hz and harnessing a total power of 25-40kW. Experience the brilliance of energy efficiency with our innovative design that conserves 15% more power compared to conventional equipment, making it a triumph in both performance and sustainability.
Embrace the versatility of our dimensions, ranging from 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. The modular design not only facilitates effortless integration into your workshop layout but also simplifies maintenance, providing a seamless operational experience.
3. Application areas and typical scenarios
Packaging printing
Transform your packaging solutions with our printer, capable of delivering multi-color graphics and glazing in a single pass. Perfectly suited for e-commerce logistics boxes, gift boxes, and more, this solution elevates your packaging with striking colors and superior finish.
Delve into the world of soft packaging with our printer's unparalleled support for high-precision film material printing, ideal for crafting exquisite food bags and daily chemical packaging that captivate and communicate your brand's quality.
Labels and logos
Our expertise in industrial labels shines with our two-color overprinting capability for batch numbers and QR codes, ensuring color accuracy that aligns with GMP certification requirements, elevating your labeling to professional standards.
Enhance product security with our anti-counterfeiting label solutions, which ingeniously combine spot color printing with local glazing to significantly boost the anti-counterfeiting measures of your products.
Special material processing
Seamlessly handle special materials like aluminum foil and composites with our high-precision printing, perfect for pharmaceutical packaging and shielding materials for electronic components, ensuring both durability and precision.
IV. Intelligent and humanized design
Quick maintenance and safety protection
With modular wearing parts like anilox and rubber rollers, our standardized interfaces ensure effortless replacement and maintenance. Key components boast a remarkable lifespan of over 8,000 hours, offering reliability and reduced downtime.
Safety is paramount with our fully enclosed protective cover, featuring grating sensors and emergency stop buttons. Anti-winding shields enhance safety on transmission parts, all meeting stringent CE safety standards to safeguard your operations.
Data management
Our sophisticated production report generation captures real-time data such as printing speed, ink usage, and downtime. This empowers you with insightful production efficiency analysis, driving informed decision-making.
Seamless integration is enabled with our CIP4 data interface, connecting effortlessly to your enterprise ERP system for flawless transmission of orders and process parameters, enhancing operational harmony and efficiency.
V. After-sales service and certification
Experience peace of mind with our robust after-sales service, featuring a 1-year comprehensive warranty (core components extended to 2 years) and 7×24 hour remote diagnosis. Our dedicated engineers are at your service within 48 hours domestically, ensuring uninterrupted performance.
Commitment to sustainability is evidenced by our environmental certification, with water-based ink achieving EU REACH certification. Our equipment also adheres to the ISO 14001 environmental management system, reinforcing our eco-friendly ethos.
Assured quality is guaranteed with our CE certification, utilizing key components like motors and sensors sourced from top-tier imported brands, ensuring excellence in performance and reliability.
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