Basic Info.
Model NO.
3/5/7-layer corrugated carton production line
After-sales Service
One-Year After-Sales Guarantee
Warranty
One-Year After-Sales Guarantee
Paper Thickness
Thick Paper
Motors
Internationally Renowned Brand Motors
Gears
Internationally Renowned Brand Gears
Bearings
Internationally Renowned Brand Bearings
Pneumatic Component
Internationally Renowned Brand Pneumatic Component
Roller
Internationally Renowned Brand Roller
Origin
Zhangzhou City, Fujian Province
Product Description
Product Description
Detailed explanation of the equipment of WJ-150-2200-III seven-layer corrugated cardboard production line 1. Overview of the production line - Model: WJ-150-2200-III seven-layer corrugated cardboard production line. - Certification: Passed ISO: 9001-2008 standard quality management system certification. - Production capacity parameters: - Maximum production paper width: 2200mm. - Design production speed: 150m/min. - Three-layer working speed: 100-130m/min. - Five-layer working speed: 80-100m/min. - Longitudinal cutting paper separation accuracy: ±1mm. - Cross-cutting cutting accuracy: ±1mm. - Paper standard: - Surface paper: 100-180g/Square meter, ring pressure index ≥8N·m/g, moisture 8-10%. - Core paper: 80-160g/Square meter, ring pressure index ≥5.5N·m/g, moisture 8-10%. - Inner paper: 90-160g/Square meter, ring pressure index ≥6N·m/g, moisture 8-10%. - Steam requirements: Maximum pressure 16kg/cm², normal pressure 10-12kg/cm², dosage 4000kg/Hr. - Power demand: AC380V 50Hz 3PH, installed capacity ≈220KW, normal power ≈150KW. 2. Core equipment configuration and technical parameters (I) Wet end equipment 1. ZJ-V5B fully hydraulic shaftless paper rack - Quantity: 7 sets. - Structural features: Full hydraulic drive to complete paper clamping, loosening, centering and translation; multi-point brake system; each set is equipped with two paper loading carts for double-sided paper loading. - Technical parameters: - Paper clamping range: maximum 2200mm, minimum 1000mm. - Paper clamping diameter: maximum ¢1500mm, minimum ¢350mm. - Spindle diameter: ¢240mm. - Hydraulic system pressure: 16-18MPa. 2. Paper loading trolley and guide rail - Quantity: 14 sets. - Structural features: The track is buried as a whole; the main frame is welded by 14# channel steel and ¢20mm cold-drawn round steel, with a length of 6000mm; each paper rack is equipped with two paper loading trolleys for double-sided paper loading. 3. JZJ fully automatic paper splicer - Quantity: 7 sets. - Structural features: PLC automatic control; no-paper-tail splicing (overlapping 40mm tape); cylinder-controlled high-speed splicing without broken paper; maximum splicing speed 250m/min. - Technical parameters: - Working width: 2200mm. - Maximum mechanical speed: 150m/min. - Single machine weight: 2300Kg. 4. R09B face/core paper preheater - Quantity: 3 face paper preheaters, 3 core paper preheaters. - Structural features: ¢900mm preheating roller; butterfly head design in line with pressure vessel standards; electric adjustment of 360° wrap angle; roller surface hard chrome plating. - Technical parameters: steam pressure 0.8-1.3MPa, temperature 150-200ºC. 5. SF-320C adsorption type single-sided machine - Quantity: 3 sets. - Structural features: Hood suction structure with high-pressure fan; corrugated roller made of 48CrMo alloy steel (¢320mm); modular group hanging change; PLC automatic glue control; automatic parking in case of paper breakage. - Technical parameters: - Working width: 2200mm. - Design speed: 150m/min. - Temperature range: 160-180ºC. - Main motor power: 18.5KW. (II) Dry end equipment 1. RG-4-900 quadruple preheater - Quantity: 1 set. - Structural features: ¢900mm preheating roller; electric 360° wrap angle adjustment; pressure vessel certification; roller surface hard chrome plating. 2. GM-20 three-layer glue coating machine - Quantity: 1 set. - Structural features: ¢269mm glue coating roller with 32-line pit pattern; variable frequency motor drive; PLC adjustment of glue coating gap; automatic cycle glue supply. - Technical parameters: working width 2200mm, design speed 150m/min. 3. ZDF conveyor bridge - Quantity: 1 set. - Structural features: 20# channel steel main beam; vacuum adsorption tension control; 5-inch suction pipe with adjustable air volume; double guide column correction. - Technical parameters: conveyor roller diameter ¢180mm, adsorption fan power 2.2KW. 4. SM-F double-sided machine - Quantity: 1 set. - Structural features: 16 pieces of 600mm wide chrome-plated hot plates; S-shaped steam channel; double cylinder S-shaped cotton webbing tensioning; pneumatic deviation correction; main drive 30KW variable frequency motor. - Technical parameters: temperature 160-200ºC, steam pressure 0.8-1.3MPa. 5. Well-known brand computer thin blade slitting and creasing machine
- Quantity: 1 set.
- Structural features: 6 blades, 10 lines, zero creasing line type; internationally renowned brand PLC control; servo motor knife arrangement; tungsten steel alloy blade (lifespan> 8 million meters); 10.4-inch touch screen.
- Technical parameters: working width 2200mm, design speed 150 meters/minute, order change time 3-8 seconds.6. NC-150 computer spiral knife cross-cutting machine - Quantity: 1 set. - Structural features: Energy storage brake; spiral blade structure; servo motor drive; can store 200 sets of orders; no-stop order change. - Technical parameters: paper cutting length 500-9999mm, accuracy ±1mm (uniform speed), main motor 12.5KW. 7. DLM-LM computer gantry stacking machine - Quantity: 1 set. - Structural features: Gantry stacking; servo control for lifting; automatic counting and horizontal output; order change time 5 seconds; waste <700mm; standard electric conveyor. - Technical parameters: maximum stacking height 250mm, length 3500mm. (III) Auxiliary system 1. ZJZ glue station system - Quantity: 1 set. - Structural features: Horizontal main glue/carrier glue mixer; storage barrel with stirring; circulating glue supply to prevent sedimentation; residual glue recovery. - Configuration: 1 main glue mixer, 1 carrier glue mixer, 1 storage glue barrel, 4 glue pumps. 2. ZQ steam system - Quantity: 1 set. - Structural features: Independent unit steam supply; segmented temperature control; float-type steam trap; metal hose connection for rotary joint; seamless steel pipe pipeline. - Technical parameters: steam consumption 2.5-3T/h, equipped with 4t/h boiler, pressure 1.25MPa. 3. Electrical control system - Configuration: Delta variable frequency control system; Internationally renowned brands relay; Kunlun touch screen; German Kobe flying shear servo system; OMRON proximity switch. 3. Customer-provided parts - Steam system: 4000Kg/Hr steam boiler (1.25MPa) and pipelines. - Compressed air: air compressor and pipelines. - Power system: power supply, wires, and operation cabinet connection. - Infrastructure: water, electricity, gas foundation construction; water pipelines; buckets. - Materials: base paper, starch, caustic soda, borax for test runs; oil for equipment. - Installation support: accommodation and food for installation and commissioning personnel; cooperation with workers. 4. Core advantages of equipment - Efficient production: Design speed 150m/min; three-layer/five-layer line speeds reach 130m/min and 100m/min respectively; the shortest order change time is 3 seconds. - Precise control: Servo motor + PLC system realizes full automation of knife arrangement, cutting, and tension, with an accuracy of ±1mm. - Energy-saving design: Energy storage braking and segmented temperature control steam system save 70% more electricity than ordinary equipment. - Quality assurance: 48CrMo alloy corrugated rollers and pressure vessel-certified hot plates ensure the strength and flatness of paperboard. - Automation integration: PLC control of the entire process from paper splicing, gluing to stacking reduces manual intervention and loss.Detailed Photos
Product Parameters
Production line configuration list
|
| Models | Name
| QTY
| Unit price
| Remark
|
| ZJ-V5B | Hydraulic shaftless mill roll stand
| 7
| 31.5 | Spindle ¢ 240mm, hyperbolic heavy rocker, expand chuck , multi-point brake, hydraulic drive lifting, panning left and right on the middle.
|
Rail and Tracks
| 14
| The guide track is 6000mm and the trolley is welded with 10mm.
|
| JZJ | Automatic splicer
| 7 | 54.6 | Automatic splicer keep corrugating cardboard assembly line uninterrupted work,Reduce paper consumption,Greatly improve productivity.Maximum speed150m/min
|
| R09B | Pre-heater
| 3 | 11.4 | Roller ¢900 mm, Pressure vessel certificate Electric adjustment package Angle.Angle can be adjusted within the range of 360 ° paper heated area.
|
| R09B | Pre-heater
| 3 | 11.4 | Roller ¢900 mm, Pressure vessel certificate Electric adjustment package Angle.Angle can be adjusted within the range of 360 ° paper heated area.
|
| SF-320C | Fingerless type single facer
| 3 | 46.5 | The main roller of corrugated board is ¢320mm, and the material is 48CrMo alloy steel. The corrugated board roller is modular and can be lifted and replaced in groups. The air cushion is used for load-bearing structure, the main bearing is imported, PLC automatic glue control, human-machine interface touch screen, automatic paper cutting and unloading, and steam heating method.
|
| RG-4-900 | Triple preheater
| 1 | 15.2 | Roller ¢900 mm, Pressure vessel certificate Electric adjustment package Angle.Angle can be adjusted within the range of 360 ° paper heated area.
|
| GM-20 | Double
glue machine
| 1 | 15.7 | Roller diameter 269mm. Independent variable frequency motor drive, plc adjust the glue gap.
|
| ZDF | Conveyor bridge
| 1 | 18.5 | Adopt independent variable frequency motor drive, pull paper adsorption tensioning device.
|
| SM-F | Double facer
| 1 | 44.8 | Rack 360 mm GB channel,Chrome hot plate 600 mm *16 pieces,control . Temperature display, frequency motor.
|
| Thin blade slitter scorer | Thin blade slitter scorer
| 1 | 31 | Tungsten alloy blade, 6 knife, 10 wire type, zero pressure wire type. Full servo computer automatic knife row, suction tuyere width automatic adjustment.
|
| NC-150 | Computerized spiral knife crosscutting machine
| 1 | 10 | Full Ac servo control, energy storage brake, helical knife type structure, oil-immersed gear drive, 10.4-inch touch screen display.
|
| DM-LM | Little Dragon Gate
stacker
| 1 | 16.8 | Servo drive platform lifting, three-stage frequency conversion transport, automatic point stacking out, imported high-strength belt output, paper side standard delivery frame.
|
| ZJZ | Glue station system
| 1 | 3.1 | The pipeline customer is prepared.The glue device is composed of carrier tank, main tank, storage tank, and glue pump and return pump.
|
| QU | Air supply system
| 1 | | Customer's own gas source.
|
| ZQ | Steam system | 1 | 4 | Contain the valve of pipeline, steam trap,instrument and other steam components.
|
| DQ | Electric control systems
| 1 | | Electric control system: single surface machine, drive part, double-sided machine, and glue applicator all adopt frequency conversion motor, Taiwan Delta variable frequency control system.
|
- Steam heating system:proposal with 4000Kg/Hr of a steam boiler pressure:1.25MPa steam pipeline.
2,Air compressed machine,air pipeline,glue conveying pipe.
3,Power supply,wires connected to the operation panel and line pipe.
4,Water sources,water pipelines,buckets and so on.
5,Water, electricity, gas flush mounting civil foundation.
6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
8,Installation,commissioning of food, accommodation.And provide installers with the installation.
Company Profile
Address:
Shop No. 101, Yaqi, Yunxiao County, Zhangzhou, Fujian, China
Business Type:
Manufacturer/Factory
Business Range:
Auto, Motorcycle Parts & Accessories, Industrial Equipment & Components
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, HSE, ISO 14064, QC 080000, GMP, BSCI, BRC, BS 25999-2
Company Introduction:
Chanda Canghai aims to be a leading global packaging solutions provider. We focus on technological innovation, Environmental protection, and superior service to create value and drive sustainable packaging industry growth.
Future plans include:
1. Increasing R&D investment for advanced production technology to enhance efficiency and quality while reducing
Costs.
2. Promoting the use of recyclable and degradable materials for eco-friendly cartons.
3. Offering customized packaging solutions to meet specific customer needs and enhance market competitiveness.
4. Implementing intelligent production with IoT, big data, and AI to improve flexibility, speed, and efficiency.
5. Expanding into domestic and international markets, Especially emerging ones, and cooperating with partners to
Develop new products and markets.
6. Strengthening brand awareness through marketing and delivering quality products to establish trust and loyalty.
7. Continuously improving internal management, staff skills, and service levels, and adjusting strategies to market changes.
