Product Description
1. Paper Feeding Section:
The paper feeding section is engineered with a state-of-the-art servo pressure-free front edge, eliminating the need for cumbersome paper guide rubber rollers and embossing roller pressure designs. Cardboard glides effortlessly to the printing roller via the front edge vacuum, synchronizing seamlessly with the power input gear of the paper feeding section's intermittent divider and the outer circle of the vacuum paper guide wheel. This innovation extends auxiliary paper feeding time to its maximum, simplifying adjustment operations so you can focus more on productivity and less on maintenance.
Inspired by French Martin's advanced paper feeding methods, this section utilizes a front edge structure with a tilting tabletop that lifts to accommodate feeding with precision. The design's inclination (lower at the front and higher at the back) significantly reduces paper jams and cardboard damage, making it perfect for handling single and curved corrugated cardboards. The powerful snail-type Martin bellows suction blower ensures impeccable stability, preventing any skewed movement of high-strength or heavier cardboard. The lightweight pressure-bearing wheel frame design alleviates load stress, enhancing the vacuum section's operational efficiency.
The innovative pressure-free front edge paper feeding system is a game-changer, resolving cardboard damage typically caused by paper guide rubber rollers. Say goodbye to common transportation woes-the system maintains nearly 100% of the cardboard's physical properties, offering carton manufacturers unprecedented flexibility in their paper choices. By eliminating the conventional paper guide roller mechanism, this system ensures your cardboards remain pristine throughout the journey, setting new standards that others can only aspire to reach.
1. Machine Clutch:
1) Safety redefined with an electric control machine clutch alarm bell, which consistently sounds during operation, safeguarding the operators and ensuring a secure work environment.
2) Pneumatic Interlocking Device
3) A breakthrough in energy efficiency, the main motor and fan leverage variable frequency technology. This ensures smooth startups, conservation of energy, and incorporates a motor start protection feature to keep your machinery in peak condition.
2. Front Edge Paper Feeding System
1) Experience impeccable precision with suction-assisted paper feeding, powered by a robust 7.5KW fan. The adjustable air volume adapts to varying cardboard bends, guaranteeing flawless feed flow.
2) With cylinders powering the paper lifting and dropping, speed and power join forces to deliver unmatched performance.
3) Superior control at your fingertips-effortlessly adjust the side, front, and rear baffles with a single button push, simplifying operations.
4) Enduring value with Taiwan's super-resistant front edge paper feeding wheel, offering unparalleled durability and wear resistance for long-term use.
5) Flexibility meets function with an interval paper feeding device that allows selection between continuous or interval feeding based on your precise needs.
6) Stay informed and in control with a seven-inch computer touch screen, delivering real-time production volume insights and counting alarms for optimal monitoring.
3. Automatic Zeroing Device
1) Revel in precision with electric and automatic zeroing capabilities across both paper feeding and die-cutting units.
2) Shrink cardboard waste using the automatic zeroing feature, enabling two trial prints to establish exact positions, optimizing resource use.
4. Dust Removal Device
1) Elevate print quality with the brush dust removal device, expertly engineered to cleanse the printed surface of cardboard from impurities, ensuring pristine results.
2) Achieve order in your operations with storage capabilities reaching up to 999, while enjoying precise, efficient automatic alignment.
3) Streamline your workflow with one-key alignment and a slot size adjustment feature, enhancing operational efficiency.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller Excellence:
1) Featuring an impressive outer diameter of 395mm, extending to 405mm with the plate included, this roller sets the standard in precision.
2) The surface, meticulously ground and hard chrome plated, ensures durability and a flawless finish.
3) Expertly balanced for seamless operation, enhancing performance and reliability.
4) Equipped with a robust ratchet fixed plate rolling shaft for unwavering stability.
5) Designed with a full plate hanging slot, accommodating 9mm strips effortlessly.
6) Effortless loading and unloading of printing plates using an electrically controlled foot switch for forward and reverse functionality.
2. Precision Printing Roller Details:
1) This roller boasts a compact outer diameter of 159mm, ideal for precision tasks.
2) Like its larger counterpart, its surface is ground and hard chrome plated for unmatched quality.
3) Impeccably balanced for smooth, consistent operation.
4) Features manual adjustment for the gap dial of the printing roller, with a versatile range from 0-12mm.
3. Advanced Upper and Lower Rollers for Paper Feeding:
1) The upper roller, with an outer diameter of 99mm and crafted from thick-walled steel pipe, includes a quick-adjustment paper guide wheel for optimal performance.
2) The lower roller, with a robust 156mm diameter, also features thick-walled construction, ground surface, and hard chrome plating for enhanced durability.
3) Manual adjustment of the paper feeding roller's gap dial is available, offering a range of 0-12mm.
4. Premium Steel Anilox Roller:
1) With an outer diameter of φ213, it offers a choice of mesh numbers (180, 200, 220, 240, 260) to suit various printing needs.
2) Its surface is expertly ground, the mesh pressed, and finished with hard chrome plating for superior performance.
3) Perfectly balanced, it ensures smooth operation, consistent dot quality, and uniform inking.
4) Features a wedge overrunning clutch for even ink distribution and effortless cleaning.
5) Manual adjustment of the anilox gap dial allows for precise control.
5. Durable Rubber Roller:
1) Engineered with an outer diameter of φ200mm for optimal performance.
2) Wrapped with wear-resistant rubber, the steel pipe is balanced for longevity.
3) Specially crafted with precision grinding in the middle and high parts, ensuring effective ink transfer.
4) The rubber hardness ranges between 60-65 degrees, ideal for various applications.
5) Equipped with a Yunmo motor, utilizing a silent motor for reduced noise operation.
6. Innovative Phase Adjustment Mechanism:
1) Incorporates a sophisticated planetary gear business structure for superior control.
2) Offers electric digital 360-degree printing phase adjustment, operable while running or stationary.
3) Facilitates electric lateral position adjustment with a range of ±10mm for precise alignment.
7. Efficient Ink Circulation System:
1) Utilizes a pneumatic diaphragm pump for stable ink supply and effortless operation and maintenance.
2) Includes an ink filter to efficiently remove impurities, ensuring a clean printing process.
8. Secure Printing Phase Fixing Device:
1) Features an electromagnetic clutch brake device for reliable operation.
2) During phase adjustments, the brake mechanism maintains the original gear position, ensuring precision.
9. Reliable Oil Supply Device:
1) The mechanical oil pump ensures consistent oil supply and circulation for optimal machine performance.
2) Experience seamless performance with our circulating oil supply system! Each gear is uniformly inked, ensuring a perfectly balanced oil level across all groups for optimal functionality.
Three-die cutting section
1. Die roller (lower roller)
1) Designed with precision, the outer diameter measures φ360mm (excluding die), offering reliable performance.
2) Crafted from premium cast steel, the surface is meticulously ground and luxuriously hard chrome plated for durability.
3) Engineered with balanced adjustments, this feature significantly enhances operational stability for flawless functionality.
4) The die fixing screw holes are spaced at an optimal 50mm*50mm for precise die placement.
5) Suitable for die heights of 25.4mm, accommodating a variety of applications.
6) Versatile die cutting thickness: 16mm for three-layer boards, expertly ranging from 13mm-15mm for five-layer boards.
2. Rubber pad roller (upper roller)
1) The outer wall boasts a diameter of φ388.9mm, ensuring robust and reliable performance.
2) Constructed from high-grade cast steel with a ground surface and hard chrome plating for long-lasting quality.
3) Equipped with balanced adjustments, this ensures stability and seamless operation.
4) Enjoy the convenience of electric gap adjustment with the die roller for precise control.
5) The pad measures 8mm in thickness, boasting an outer diameter of φ404.9mm, with a width of 250mm for comprehensive coverage.
3. Transverse movement and repair device:
1) The mechanical transverse movement spans 40mm, with a floating device that automatically compensates for line speed, ensuring even die-cutting pad wear and extending service life.
2) Our cutting-edge electric repair device enhances pad reuse, allowing 3-4 repairs for enhanced longevity.
3) Featuring a pneumatic automatic separation device on the die-cutting roller, reducing pad wear and increasing service life.
4. Plate-free fixture:
1) Experience swift die-cutting with our fast interchangeable multi-function system, eliminating the need for templates for conventional boxes.
2) Achieve the same results as thin knife slotting, helping you save significantly on production costs.
3) With 13 servo motors, enjoy precise electric adjustments for pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). Easily adjust slotting size with just one key by entering the cardboard's length, width, and height.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, tempered, ground, and nitrided, guaranteeing unmatched durability.
2. Ensures a six-level precision for smooth operation with low noise, boasting a hardness of HRC55-60. Experience long-lasting, low-wear performance that maintains printing color accuracy over time.
3. The machine's transmission parts, including shaft and gear connections, utilize a keyless (expansion sleeve) connection, eradicating connection gaps. Perfect for sustained high-speed operations with large torque demands.
5. Oil supply device:
1) Equipped with a mechanical oil pump for consistent oil supply cycles, ensuring smooth operation.
2) Features a pioneering circulation oil supply system, expertly oiling gears and maintaining a balanced oil level in each group.
3) Embracing a closed spray lubrication system, it guarantees optimal transmission accuracy and prolongs equipment life.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
){kind=link}