| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Experience the pinnacle of printing technology with our 5+1 high-definition water-based ink printing machinery. This state-of-the-art equipment redefines packaging printing by harmoniously blending multi-color high-precision printing, eco-friendly energy savings, and intelligent automation. Primarily employed in the production of cartons, paper boxes, and flexible packaging, it boasts a core configuration of five independent printing units coupled with one multifunctional efficiency unit. This allows for seamless one-time formation and surface treatment of intricate graphics, dramatically boosting production efficiency and printing excellence. Below, delve into the intricacies of its core technology, diverse application scenarios, and performance parameters.
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Each module integrates cutting-edge FLEXO flexographic technology, supporting water-based ink compliant with EU REACH standards. Emitting less than 100ppm VOCs, they're perfect for sensitive packaging, including food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Equipped with servo motor drive and 360° electric phase fine-tuning, this machinery boasts a color registration accuracy of ±0.5mm on flat cardboard. It can print text as small as 1.5mm with dot reproduction accuracy reaching ±0.1mm.
Quick Plate Change Design: Leveraging pneumatic locking and track sliding structures, the plate change time is remarkably under 10 minutes. Furthermore, the anilox roller can be swapped without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, this module performs partial or full glazing to enhance surface gloss and wear resistance, with drying capabilities of up to 30 meters/minute.
Die-Cutting/Slotting Function: Certain models incorporate a linkage die-cutting unit, facilitating creasing, slotting, and die-cutting of corrugated cardboard, significantly reducing the necessity for subsequent processes.
Spot Color Printing Expansion: The sixth unit is customizable as a spot color channel, addressing demands for special inks such as metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Utilizing Siemens PLC and a vivid 10.4-inch color touch screen, this system supports parameter presets, fault diagnostics, and production data analysis, encompassing output and energy consumption.
Remote Monitoring (Optional): The cutting-edge Industrial Internet of Things (IIoT) module allows for remote equipment status monitoring, early warning notifications, and seamless OTA firmware upgrades, optimizing operation and maintenance expenditures.
Tension Closed-Loop Control: Equipped with a tension sensor and servo motor linkage, this feature dynamically adjusts paper tape tension to prevent printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: This module integrates adjustable temperature hot air drying (50-120ºC) with infrared radiation auxiliary, achieving drying speeds of 30 meters/minute. It accommodates diverse materials, including film and paper.
Ink Zero Waste System: The automated idling of the rubber wheel when stopped, paired with a pneumatic diaphragm pump and independent ink-distributing motor, enables rapid ink color change in under 5 minutes, promoting ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (Optional Customization): Perfectly suited for three, five, and seven-layer corrugated cardboard and expansive width films.
Applicable Materials Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil: Supports a diverse range of packaging substrates.
Mechanical Speed 10-70 Meters/Minute (Stepless Speed Regulation): Ensures precise low-speed debugging and efficient high-speed production.
With exceptional color registration accuracy ranging from ±0.5 to 0.8mm, our technology stands at the forefront of the industry, precisely satisfying the most demanding needs for intricate pattern printing.
Operating on a 380V/50Hz power supply, our machine boasts a total power range of 25-40kW. Designed with energy efficiency in mind, it remarkably saves up to 15% more electricity compared to conventional equipment.
Measuring between 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, this machine features a modular design. It seamlessly integrates into any workshop layout, facilitating hassle-free maintenance and setup.
3. Diverse Application Areas and Typical Scenarios
Ideal for Packaging Printing Solutions
For Cartons and Paper Boxes: Achieve vibrant multi-color graphics and glazing in a single process. Perfectly tailored for e-commerce logistics and gift boxes.
Soft Packaging Expertise: Delivers high-precision printing for film materials, making it indispensable for food bags and daily chemicals packaging.
Excellence in Labels and Logos
Industrial Labels: Facilitates two-color overprinting of batch numbers and QR codes, ensuring color precision that meets stringent GMP certification standards.
Anti-counterfeiting Labels: Combines spot color printing with localized glazing to significantly elevate product security and counterfeiting resistance.
Advanced Processing of Special Materials
High-quality printing on Aluminum Foil and Composite Materials: Perfect for pharmaceutical aluminum foil packaging and shielding materials for electronic components.
IV. Intelligent and User-friendly Design Features
Efficient Maintenance and Robust Safety Measures
Our modular design includes standardized interfaces for anilox and rubber rollers, easing replacement. Key components such as chains and gears are built for longevity, lasting over 8,000 hours.
A fully enclosed protective cover, complete with grating sensors and emergency stop features, ensures safety. Anti-winding shields on transmission parts meet stringent CE safety standards.
Comprehensive Data Management
Our system generates detailed production reports, capturing real-time data on printing speed, ink consumption, and downtime, thus enabling thorough production efficiency analysis.
With a CIP4 data interface, seamless integration with enterprise ERP systems is possible, allowing effortless transmission of orders and process data.
V. Exceptional After-sales Service and Certification
Comprehensive Warranty and Maintenance: Enjoy a 1-year complete machine warranty (core components extend to 2 years), with 24/7 remote diagnostics and engineer visits within 48 hours domestically.
Our environmentally-friendly water-based inks have passed EU REACH certification, and the equipment adheres to the ISO 14001 environmental management system standards.
Quality Assured: Our machine has passed CE certification, and key components, including motors and sensors, are sourced from top-tier imported brands.
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