Product Description
1. Paper feeding section:
Experience the pinnacle of modern technology with our sophisticated servo pressure-free extended paper feeding front edge design. This innovative approach eradicates the complexity of traditional paper guide rubber rollers and embossing roller pressure feeding, paving the way for seamless, direct transfer of cardboard to the printing roller via our cutting-edge front edge vacuum technology. The power input gear is meticulously aligned with the vacuum paper guide wheel, ensuring unparalleled precision. This marvel of engineering removes the need for cumbersome adjustments, maximizing auxiliary paper feeding time while simplifying the entire adjustment process, ensuring efficient, smooth operation like never before.
The paper feeding section is a testament to engineering excellence, featuring the esteemed French Martin front edge paper feeding structure. Its unique table top tilting lifting mechanism guarantees flawless paper feeding, as the platform subtly tilts-lower in the front, higher in the back-effortlessly minimizing paper jams and preventing cardboard damage. This ingenious design excels with single corrugated and curved cardboard. The Martin bellows, featuring a snail-type suction blower, delivers concentrated, powerful suction, expertly handling high-strength, heavier cardboard with precision, preventing skewing. The innovative light-pressure bearing wheel frame seamlessly elevates and lowers the paper feeding table, dramatically reducing load and enhancing bellows performance in the pressure-free section.
Say goodbye to the pitfalls of traditional methods with our revolutionary pressure-free front edge paper feeding system. This trailblazing innovation eliminates cardboard damage risk from paper guide rubber rollers, preserving the cardboard's integrity and offering manufacturers increased flexibility in paper selection. By abolishing the paper guide roller mechanism, our system ensures cardboard remains pristine during transport, achieving unmatched protection and reliability that other systems can only dream of providing.
1. Machine clutch:
1) Our machine's clutch, enhanced with intuitive electric control, features a continuous alarm bell during operation, guaranteeing unparalleled safety for operators.
2) The clutch is fortified with a dependable pneumatic interlocking device.
3) The main motor and fan are equipped with state-of-the-art variable frequency motor technology and a variable frequency controller, ensuring exceptional energy efficiency, smooth operational starts, and robust motor start protection.
2. Front edge paper feeding system
1) Elevate paper feeding with our suction-assisted system. The fan's formidable 7.5KW power and adjustable air volume accommodate any degree of cardboard bending, ensuring flawless operations.
2) The system boasts rapid and powerful cylinder-driven paper lifting and dropping mechanisms, optimizing efficiency.
3) Enjoy effortless, one-button electric adjustments for the side, front, and rear baffles, simplifying operations.
4) Renowned for its durability, the Taiwan super-resistant front edge paper feeding wheel offers unmatched wear-resistance, assuring longevity.
5) Our versatile interval paper feeding device allows for both continuous and interval feeding, catering to specific operational needs with precision.
6) The modern seven-inch computer touch screen control offers user-friendly displays of production volume and counting alarms, streamlining operations.
3. Automatic zeroing device
1) Both paper feeding and die-cutting units boast electric and automatic zeroing, delivering precision with every operation.
2) Crafted for general carton use, the device's automatic zeroing with two trial prints significantly trims cardboard waste, boosting efficiency.
4. Dust removal device
1) Our innovative brush dust removal device in the paper feeding part efficiently cleans the printed surface of cardboard, elevating the quality of every print.
2) The impressive storage order capacity accommodates up to 999 entries, ensuring precise, efficient automatic alignment.
3) Indulge in the convenience of one-key alignment and one-key slot size adjustments, enhancing operational fluidity.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) The printing roller's outer diameter is expertly crafted at 395mm, with a comprehensive outer diameter of the plate at 405mm, ensuring unparalleled precision and durability in every print.
2) The steel pipe's surface boasts an impeccable ground finish and is adorned with premium hard chrome plating, ensuring unmatched strength and enduring longevity, making it a paragon of durability.
3) Balance correction is meticulously executed to enable flawless and fluid operation, optimizing efficiency to the highest degree.
4) Outfitted with a sturdy ratchet-fixed plate rolling shaft, this crucial component guarantees unwavering stability and dependability throughout its use.
5) A comprehensive plate hanging slot is provided, precisely engineered to accommodate 9mm hanging plate strips, offering remarkable versatility.
6) The sophisticated loading and unloading of printing plates are effortlessly managed with an electrically controlled foot switch, allowing seamless forward and reverse rotation.
2. Printing roller:
1) The outer diameter, precisely crafted at 159mm, ensures optimal performance tailored for precision tasks.
2) The steel pipe maintains its surface integrity through a superior ground finish coupled with hard chrome plating, offering exemplary performance.
3) Balance correction is key, ensuring smooth and efficient operation, thereby enhancing the roller's effectiveness.
4) The printing roller's gap dial is manually adjustable within a 0-12mm range, affording precise control over printing operations.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with an outer diameter of 99mm, is crafted from sturdy thick-walled steel pipe, complemented by a quick-adjust paper guide wheel for enhanced adaptability.
2) The lower roller boasts an outer diameter of 156mm, constructed from robust thick-walled steel, and is finished with surface grinding and hard chrome plating, ensuring maximum durability.
3) Manual gap dial adjustment for the paper feeding roller, within a precise 0-12mm range, guarantees impeccable paper management.
4. Steel anilox roller
1) Meticulously crafted, the outer diameter is φ213, available with optional mesh numbers of 180, 200, 220, 240, 260, catering to diverse applications.
2) The steel tube features a ground surface with pressed mesh, further enhanced by hard chrome plating for peak performance.
3) With expertly implemented balance correction, the anilox roller ensures smooth operation, delivering consistent dots and uniform inking.
4) Innovatively equipped with a wedge overrunning clutch, the anilox roller guarantees even ink distribution and simplifies cleaning.
5) The anilox gap dial is manually adjustable, allowing users to fine-tune their operations effortlessly.
5. Rubber roller:
1) The rubber roller, with an outer diameter of φ200mm, is engineered for highly effective ink transfer.
2) The steel pipe is enveloped in wear-resistant rubber, balanced for superior durability and performance.
3) Specially ground in the middle and high parts, the rubber roller excels in ink transfer efficiency, ensuring optimal output.
4) Featuring a hardness range of 60-65 degrees, the rubber ensures effective operation and extends its service life.
5) Powered by the Yunmo motor, which is renowned for its quiet operation, significantly reducing noise pollution.
6. Phase adjustment mechanism:
1) Incorporates an advanced planetary gear structure, facilitating reliable and smooth phase adjustments.
2) Featuring cutting-edge electric digital 360-degree phase adjustments, operable during both active and paused states.
3) Offers electric lateral position adjustment with a ±10mm range, ensuring precision and optimal alignment.
7. Ink circulation
1) The pneumatic diaphragm pump delivers a stable ink supply, engineered for quick operation and easy maintenance.
2) The ink filter efficiently screens impurities, maintaining optimal ink quality consistently.
8. Printing Phase Fixing Device:
1) Integrated with an advanced electromagnetic clutch brake system, this device elevates operational control and stability to new heights, ensuring seamless functionality at every phase.
2) The brake mechanism ingeniously halts machine operation during phase adjustments, preserving the original gear position with pinpoint accuracy.
9. Oil Supply Device:
1) Our state-of-the-art mechanical oil pump efficiently circulates oil, guaranteeing a steady and dependable supply, crucial for optimal machine performance.
2) Experience uninterrupted operation with our innovative circulating oil system, designed to achieve even gear inking and maintain a perfectly balanced oil level across all groups.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) Measuring φ360mm in outer diameter (excluding the die), this roller ensures precision and long-lasting performance.
2) Expertly crafted from durable cast steel, its surface is meticulously ground and finished with hard chrome plating for superior resilience and extended life.
3) Featuring a balanced adjustment mechanism, it provides superior operational stability, contributing to a seamless and reliable workflow.
4) Precision-engineered with a 50mm x 50mm spacing between die fixing screw holes, guaranteeing secure and stable die placement every time.
5) Designed to accommodate a die height of 25.4mm, meeting a wide array of operational requirements with ease.
6) Supports die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, showcasing its versatile adaptability.
2. Rubber Pad Roller (Upper Roller)
1) Boasting an outer wall diameter of φ388.9mm, this roller is engineered to deliver peak performance and reliability.
2) Constructed from strong cast steel with a ground surface and hard chrome plating, it promises durability and prolonged service.
3) Its balanced adjustment feature enhances operational stability, ensuring smooth and efficient processes.
4) The electric adjustment system for the gap with the die roller optimizes precision and improves efficiency.
5) Designed with a pad thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, it is built for durability and effectiveness.
3. Transverse Movement and Repair Device:
1) Featuring a mechanical transverse of 40mm with a floating device and an automatic die-cutting uniform scale, it compensates for line speed to ensure even pad wear, extending the service life remarkably.
2) Equipped with an electric repair device, this system enhances pad reuse rate by allowing for 3-4 repairs, significantly reducing costs and environmental waste.
3) The pneumatic automatic separation device for the die-cutting roller remarkably minimizes pad wear, thereby considerably extending the service life.
4. Plate-Free Fixture:
1) Discover the speed of interchangeable die-cutting with multifunctionality, eliminating the need for conventional box templates.
2) It matches thin knife slotting efficiency, resulting in substantial savings in production costs.
3) With thirteen servo motors, enjoy electrical adjustments for pre-pressure, pressure lines, and plate-free knife ring size, enabling effortless one-key slotting size adjustments by simply inputting cardboard dimensions for unmatched simplicity and convenience.
4. Transmission Gear:
1. Crafted from 40Cr high-quality alloy steel and treated with tempering, grinding, and nitriding processes, this gear system offers exceptional durability and strength.
2. Enjoy smooth operation and minimal noise thanks to six-level precision, with a hardness of HRC55-60 that promises longevity and reduced wear, maintaining consistent print color accuracy over time.
3. The keyless connection of all transmission components (shaft and gear) with an expansion sleeve eliminates connection gaps, making it suitable for prolonged high-speed operations with large torque.
5. Oil Supply Device:
1) This state-of-the-art high-speed ink printing machine is equipped with a precision-engineered mechanical oil pump, delivering efficient and seamless oil supply cycling, which significantly optimizes the performance of the machinery.
2) Our advanced circulation oil supply system offers exceptional uniformity in oiling gears, ensuring balanced maintenance of oil levels across each operational group, thereby enhancing the overall reliability and durability of the machine.
3) The machine boasts a sophisticated closed spray lubrication system, providing superior lubrication for outstanding transmission accuracy. This feature is pivotal in extending the lifespan of the machine, ensuring it operates with unparalleled precision.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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