| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Discover the pinnacle of packaging innovation with the 5+1 High-Definition Water-Based Ink Printing Machinery, an elite printing solution that marries multi-color, high-precision artistry with eco-friendly, energy-efficient technology and intelligent control systems. It serves as the ultimate tool for printing on cartons, paper boxes, flexible packaging, and more. At its heart lies a sophisticated configuration of five independent printing units and one multifunctional efficiency unit-ideal for glazing, die-cutting, or spot color applications. This powerhouse facilitates seamless, one-pass printing and surface finishing of intricate graphics, ensuring unparalleled production speed and print excellence. Gain insight into its core technologies, varied applications, and performance metrics below:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Revolutionize your production line with our independent five-color printing unit, meticulously designed with FLEXO flexographic brilliance. This technology is compatible with water-based inks that adhere to stringent EU REACH standards, ensuring VOC emissions remain below 100ppm. It is perfectly tailored for sensitive packaging applications, such as those used in food and pharmaceuticals.
Experience precision like never before with our micron-level color registration accuracy, powered by a servo motor drive and 360° electric phase fine-tuning. Achieve color registration accuracy as tight as ±0.5mm on flat cardboard, with the capability to print text down to 1.5mm and maintain dot reproduction accuracy of ±0.1mm.
Our quick plate change design features a pioneering pneumatic locking and track sliding structure, reducing plate change time to under 10 minutes. The anilox roller is easily replaceable, even while the machine remains operational, ensuring minimal downtime.
Multifunctional Efficiency Unit (+1 Configuration)
Introducing the water-based glazing module-an integrated chamber scraper glazing system that delivers selective or full glazing, enhancing surface gloss and durability. Enjoy drying speeds of up to 30 meters per minute.
Our die-cutting/slotting function offers linked die-cutting units on select models, efficiently handling creasing, slotting, and die-cutting of corrugated cardboard, thereby minimizing reliance on subsequent processes.
Expand your horizons with spot color printing capabilities. The sixth unit is customizable as a spot color channel, addressing the need for special inks, including metallic and fluorescent hues.
Intelligent Automation Control System
Harness the power of our PLC + touch screen operation, featuring Siemens PLC and a 10.4-inch color touch screen. Benefit from parameter presets, fault diagnostics, and comprehensive production data statistics, including output and energy consumption.
Explore our optional remote monitoring capabilities through the cutting-edge Industrial Internet of Things (IIoT) module. This feature facilitates remote equipment status checks, early warning alerts, and OTA firmware updates, significantly reducing operational costs.
Our tension closed-loop control system integrates tension sensors and servo motor linkages to continuously adjust paper tape tension in real-time, eliminating potential printing deviations.
Efficient Drying and Environmentally-Friendly Design
Experience unparalleled drying efficiency with our three-stage hot air drying module, adjustable from 50 to 120ºC. Infrared radiation assists in achieving drying speeds of 30 meters/minute, catering to diverse materials like film and paper.
Our ink zero waste system is a triumph of sustainability. When the machine halts, the rubber wheel automatically idles, while a pneumatic diaphragm pump and independent ink-distributing motor facilitate rapid ink color changes in under 5 minutes, enabling ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (Optional Customization) Our versatile printing width accommodates three-, five-, and seven-layer corrugated cardboard and wide-width films with ease.
Applicable Materials Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil This machine supports a vast array of packaging substrates, ensuring flexibility and adaptability.
Mechanical Speed 10-70 Meters/Minute (Stepless Speed Regulation) Enjoy precise low-speed debugging with efficient high-speed production, tailoring to your operational needs.
Experience unparalleled precision with a color registration accuracy of ±0.5-0.8mm. This industry-leading standard perfectly caters to the intricate demands of fine pattern printing, ensuring your projects stand out with exquisite precision and detail.
Harness the power of efficiency with a power supply of 380V/50Hz and a total power ranging from 25-40kW. Our energy-saving design surpasses traditional equipment, achieving an impressive 15% reduction in power consumption, making it not only efficient but also environmentally friendly.
Crafted for perfection, our machine boasts dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. Its modular design allows for seamless workshop integration and maintenance, making it a versatile choice for any production environment.
3. Explore a multitude of application areas and typical scenarios
Dive into the world of Packaging Printing
Elevate your carton and paper box production with one-pass multi-color graphics and glazing. Ideal for e-commerce logistics boxes, gift boxes, and more, it sets a new standard in print quality and efficiency.
Specialize in soft packaging with high-precision printing on film materials, perfect for food bags and daily chemical packaging, ensuring superior quality and vibrant results every time.
Focus on Labels and Logos
Our Industrial labels feature two-color overprinting for batch numbers and QR codes, meeting GMP certification with unmatched color accuracy and reliability.
Enhance anti-counterfeiting measures with labels that blend spot color printing and localized glazing for superior product protection and authenticity.
Master Special Material Processing
Achieve high-precision printing on aluminum foil and composite materials, making them ideal for pharmaceutical packaging and electronic component shielding, supporting your industry-specific needs.
IV. Embrace Intelligent and Humanized Design
Discover Quick Maintenance and Safety Protection features
Our modular wear parts, including anilox and rubber rollers, feature standardized interfaces for easy replacement. Key components such as chains and gears boast a lifespan exceeding 8,000 hours, ensuring reliability and longevity.
Safety first with a fully enclosed protective cover, equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, conforming to CE safety standards for utmost protection.
Streamline Data Management
Generate in-depth production reports with real-time data logging of printing speed, ink usage, and downtime, facilitating comprehensive production efficiency analysis for optimized operations.
Integrate seamlessly with a CIP4 data interface, connecting to your enterprise ERP system for flawless transmission of orders and process parameters, streamlining your workflow.
V. Comprehensive After-Sales Service and Certification
Benefit from our 1-year full machine warranty (core components extended to 2 years), plus 7×24 hour remote diagnostics and a guarantee of engineer on-site service within 48 hours for domestic needs.
Ensure compliance with EU REACH certification for water-based inks and adhere to the ISO 14001 environmental management system, underscoring our commitment to sustainability.
Trust in our quality with CE certification and the use of imported brands for key components such as motors and sensors, ensuring superior performance and reliability.
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