Product Description
1. Paper Feeding Section:
Dive into the realm of advanced engineering with our servo pressure-free extended paper feeding front edge. This state-of-the-art innovation does away with the conventional paper guide rubber rollers and embossing rollers, allowing cardboard to glide flawlessly to the printing roller via front edge vacuum technology. The synchronized power input gear seamlessly aligns with the vacuum paper guide wheel's outer circle, simplifying operations, prolonging auxiliary paper feeding time, and ensuring effortless adjustments for peak performance.
Unveiling the sophistication of our paper feeding section, equipped with the celebrated French Martin front edge paper feeding structure. The tilting tabletop elevates with ease to streamline paper feeding. Ingeniously designed with a low front and high back to minimize paper jams and cardboard damage, it is perfect for single and curved corrugated cardboard. The Martin bellows' snail-type suction blower focuses power precisely, especially for high-strength and heavy cardboards, guaranteeing impeccable alignment. A light-pressure bearing wheel frame design bolsters high cardboard stacks, lessening weight load and enhancing bellows speed efficiency.
Our ground-breaking pressure-free front edge paper feeding system brilliantly resolves the issue of cardboard damage caused by paper guide rubber rollers. It practically ensures up to 100% preservation of the cardboard's integrity, granting carton manufacturers wider paper use options. By removing the traditional roller mechanism, it protects all cardboards during transit, achieving feats other systems simply cannot.
1. Machine Clutch:
1) Safety is a top priority with our electric control machine clutch. An incessant ringing of the alarm bell during movement guarantees operator safety remains uncompromised.
2) Pneumatic Interlocking Device:
3) Our main motor and fan are equipped with advanced variable frequency motors and controllers, fostering energy efficiency and smooth startups. With a motor start protection device, reliability is assured every step of the way.
2. Front Edge Paper Feeding System:
1) This system, featuring suction-assisted paper feeding and an adaptable 7.5KW fan, modifies air volume according to cardboard bend for uninterrupted operations.
2) Utilizing robust cylinder-driven paper lifting and dropping mechanisms, this system guarantees swift and proficient handling.
3) Embrace the ease of one-button electric adjustments for side, front, and rear baffles, promoting streamlined processes.
4) Outfitted with Taiwan's ultra-durable front edge paper feeding wheel, unmatched in durability and resistance to wear.
5) Opt for continuous or interval paper feeding with our flexible interval paper feeding device, customized to your specifications.
6) The intuitive seven-inch computer touch screen control showcases production volume and counting alerts, boosting operational efficiency to new heights.
3. Automatic Zeroing Device:
1) Both paper feeding and die-cutting units feature electric, automatic zeroing, delivering precision and simplicity in operations.
2) For standard carton applications, our automatic zeroing device allows for two trial prints to ensure accurate positioning, drastically minimizing cardboard waste.
4. Dust Removal Device:
1) Our brush dust removal device within the paper feeding section thoroughly removes impurities from the cardboard's printed surface, elevating the quality of your prints.
2) With a storage order capacity reaching up to 999, our system guarantees precise and effective automatic alignment.
3) Revel in the simplicity of one-key alignment and slot size adjustment, enhancing usability and convenience.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Crafted with precision, this component's outer diameter measures 395mm, and, including the plate's outer diameter, it extends to 405mm for optimal performance.
2) With a masterful finish, the steel pipe's surface is expertly ground and enveloped in a layer of hard chrome plating, ensuring unmatched longevity and resistance.
3) Capitalizing on expert balance correction, this feature ensures the electric ink printing machinery operates seamlessly and without interruption, delivering unparalleled performance with each use.
4) The incorporation of a ratchet fixed plate rolling shaft is meticulously designed to enhance stability and precision, offering unmatched operational excellence and reliability.
5) Featuring an innovative full plate hanging slot, meticulously tailored for compatibility with 9mm hanging plate strips, it provides remarkable versatility and ease of use, elevating the user experience.
6) Effortless loading and unloading of printing plates is achieved thanks to the electrically controlled foot switch, delivering smooth and precise forward and reverse rotation with ease.
2. Printing roller:
1) With an outer diameter of 159mm, this component exemplifies precision engineering, ensuring outstanding functionality and performance in every application.
2) The steel pipe boasts a finely ground surface, enhanced with hard chrome plating, offering exceptional durability and a polished, sophisticated finish.
3) Masterful balance correction is applied, ensuring smooth, consistent operation that delivers exceptional results with every use.
4) With manual adjustment capabilities, the printing roller's gap dial offers a versatile range from 0-12mm, empowering precision printing and unparalleled versatility.
3. Upper and lower rollers for paper feeding:
1) The upper roller, crafted with an outer diameter of 99mm from thick-walled steel pipe, includes a quick-adjustment paper guide wheel, facilitating seamless and efficient paper handling.
2) The lower roller, featuring an outer diameter of 156mm, is constructed from robust thick-walled steel pipe, with a ground surface and hard chrome plating for lasting durability and optimal performance under any condition.
3) Manual adjustment capabilities of the paper feeding roller's gap dial offer a precise adjustment range of 0-12mm, ensuring flexibility and precision in every task.
4. Steel anilox roller
1) With an outer diameter of φ213, this roller provides mesh numbers available in 180, 200, 220, 240, and 260, allowing customizable performance tailored to specific demands.
2) The steel tube's surface is expertly ground and meshed, followed by a second grinding and hard chrome plating, achieving exceptional inking performance with precision.
3) Balance correction is meticulously applied, ensuring smooth, uniform inking with consistent dots that produce premium printing quality every time.
4) The anilox roller features a wedge overrunning clutch, masterfully designed to evenly distribute and cleanse ink effectively, optimizing print quality.
5) Facilitating fine control, manual adjustment of the anilox gap dial allows for precise management of the inking process.
5. Rubber roller:
1) Featuring an outer diameter of φ200mm, this rubber roller is optimized for efficient ink transfer, ensuring superior printing results.
2) The roller's steel pipe is expertly wrapped with wear-resistant rubber and precisely balanced, maximizing durability and performance.
3) Specially ground in the middle and high areas, this roller ensures superior ink transfer, guaranteeing outstanding printing results every time.
4) With rubber hardness precisely measured between 60-65 degrees, this roller ensures optimal resilience and performance in any application.
5) Equipped with a silent Yunmo motor, this component delivers quiet and efficient operation, enhancing the user experience.
6. Phase adjustment mechanism:
1) Presenting a sophisticated planetary gear business structure, this mechanism offers precise operational control, maintaining excellence and reliability in every phase.
2) The printing phase adjustment utilizes an electrically controlled 360-degree digital interface, accommodating both operational and paused adjustments for ultimate precision.
3) With an available electric lateral position adjustment, this feature offers a fine-tuning range of ±10mm, ensuring precise alignment and accuracy in printing tasks.
7. Ink circulation
1) Featuring a pneumatic diaphragm pump, this ink circulation mechanism ensures a stable ink supply, coupled with effortless maintenance for extended use.
2) An integrated ink filter effectively removes impurities, safeguarding pristine ink quality and enhancing the printing process.
8. Printing phase fixing device:
1) Our device is equipped with an advanced electromagnetic clutch brake, specifically engineered to deliver unparalleled precision control during operation. Its cutting-edge design ensures seamless functionality, enhancing the efficiency and accuracy of your processes.
2) When it's time to make phase adjustments, our state-of-the-art brake mechanism locks the machine in place, meticulously maintaining the original gear position with a reliability that sets new standards in the industry.
9. Innovatively Designed Oil Supply Device:
1) The system includes a high-performance mechanical oil pump that guarantees an uninterrupted flow of oil for circulation, which is crucial for maintaining the seamless and efficient operation of the machine.
2) Our sophisticated circulating oil supply system is engineered to deliver even and consistent inking of gears, maintaining balanced oil levels across all groups. This optimization significantly enhances machine performance and longevity.
State-of-the-Art Three-Die Cutting Section
1. Precision Die Roller (Lower Roller)
1) Featuring an impressive outer diameter of φ360mm (excluding die), this precision-engineered component is designed to ensure optimal performance and reliability in every application.
2) Crafted with durable cast steel, the surface is expertly ground and reinforced with hard chrome plating, offering unmatched durability and long-lasting performance.
3) With expertly balanced adjustments, this feature enhances operational stability, ensuring consistent and dependable results every time.
4) Features die fixing screw holes precisely spaced at 50mm*50mm intervals, facilitating easy setup and operation to meet various user needs.
5) Designed with versatility in mind, it accommodates a die height of 25.4mm, allowing for a wide range of applications.
6) Capable of die cutting a thickness of 16mm for three-layer boards and between 13mm-15mm for five-layer boards, this component adapts to diverse requirements with ease.
2. High-Performance Rubber Pad Roller (Upper Roller)
1) The outer wall is meticulously designed with a dimension of φ388.9mm, providing robust support and ensuring exceptional precision during operation.
2) Constructed from premium cast steel, featuring a ground surface with hard chrome plating, this roller promises extended longevity and superior performance.
3) With balanced adjustments enhancing stability, this component guarantees consistent and reliable operations, meeting the highest standards of precision.
4) Includes an electric gap adjustment feature with the die roller, offering precision control and heightened efficiency for optimal results.
5) The pad's thickness is precisely 8mm, paired with an outer diameter of φ404.9mm and a width of 250mm, ensuring comprehensive coverage and excellent performance.
3. Cutting-Edge Transverse Movement and Repair Device:
1) Featuring a 40mm mechanical transverse movement combined with a floating device, it allows automatic compensation for line speed, ensuring uniform die-cutting pad wear and maximizing service life.
2) Our electric repair device dramatically increases pad reuse rates, allowing each pad to be repaired 3-4 times, thereby maximizing efficiency and reducing waste.
3) The pneumatic automatic separation device of the die-cutting roller significantly minimizes pad wear, remarkably prolonging its service life for enduring performance.
4. Versatile Plate-Free Fixture:
1) This innovative multifunctional fixture allows for rapid die-cutting interchange without the need for templates for standard boxes, streamlining operations and increasing efficiency.
2) It achieves results comparable to thin knife slotting, significantly reducing production costs and enhancing profitability.
3) Equipped with 13 servo motors, this feature enables precise electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size, simplifying the process with one-key slotting size adjustments based on the cardboard's dimensions.
4. Superior Transmission Gear:
1. Manufactured from 40Cr high-quality alloy steel, this gear undergoes tempering, grinding, and nitriding to achieve exceptional strength and durability, setting a new benchmark in performance.
2. With a six-level precision, this component operates smoothly and quietly, featuring a hardness ranging from HRC55-60. It offers long-lasting, low-wear performance that maintains printing color accuracy over an extended period.
3. By integrating a revolutionary keyless connection, known as the expansion sleeve, between all transmission components such as the shaft and gear, this cutting-edge design effectively eliminates any connection gaps. This innovation ensures smooth, reliable, and high-speed operations even under conditions that require handling large torque, thereby significantly enhancing performance and durability.
5. Advanced Oil Supply Device:
1) This state-of-the-art system is equipped with a robust mechanical oil pump that actively engages in a dependable oil supply cycle, ensuring seamless and uninterrupted operation with optimal performance.
2) Featuring a sophisticated circulation oil supply mechanism, it delivers even and consistent lubrication to the gears, maintaining a balanced oil distribution across all groups. This feature not only promotes the longevity of the machinery but also enhances its operational efficiency.
3) Utilizing a cutting-edge closed spray lubrication system, this advanced method guarantees exceptional transmission accuracy while significantly extending the machinery's lifespan, ensuring peak performance over time.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
){kind=link}